Tusi Couple: Two-to-one Geometry and Straight-line Stroke

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A Tusi couple is the special two-cusped hypocycloid formed when a circle rolls inside a fixed circle of exactly twice its diameter. A point on the rolling circle traces a diameter of the fixed circle.

Tusi Couple Interactive Calculator

Enter fixed and rolling-circle diameters. Straight-line stroke and amplitude are returned only when the fixed diameter equals exactly twice the rolling diameter.

0°

Straight-line stroke
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Centered amplitude
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Fixed / rolling diameter
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Ideal side deviation
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Equation Used

Df=2Dr; R=Df/2; r=Dr/2=R/2; x=R cos(theta); y=0; stroke=2R=Df; amplitude=R.
The exact 2:1 diameter condition is the definition of this straight-line construction. Off-ratio inputs describe a different hypocycloid and are not approximated here.
  • The rolling circle remains internally tangent to the fixed circle without slip.
  • The traced point lies on the rolling-circle circumference at the initial tangency point.
  • Fixed diameter is exactly twice rolling diameter for valid results.
  • Circles are ideal, coplanar and rigid.
  • Clearance, gear teeth, backlash, friction, speed, acceleration, force, stress and manufacturability are omitted.
Same mechanism and inputs as the interactive calculator.

One Circle Rolling Inside Another

The Tusi couple uses a rolling circle whose diameter is exactly half the fixed circle's diameter. With no slip and a traced point on the smaller circumference, two circular motions combine into back-and-forth motion on one diameter.

What This Calculator Represents

The tool checks the defining two-to-one diameter condition and, only when it holds, reports the fixed-circle diameter as ideal straight-line stroke, half that value as centered amplitude, the diameter ratio and zero ideal side deviation.

Exact Tusi-Couple Geometry

fixed radius R = Df/2
rolling radius r = Dr/2 = R/2
traced point x = R cos(theta)
traced point y = 0
stroke = 2R = Df
amplitude = R

When Df is not exactly 2Dr, the curve is not the straight-line Tusi couple and the dependent results are withheld.

Worked Geometry Example

For fixed diameter 100 mm and rolling diameter 50 mm, R=50 mm and r=25 mm. The rim point moves from x=+50 mm to x=-50 mm with y=0, giving 100 mm stroke and 50 mm centered amplitude.

Model Boundary

  • Calculated: exact ideal two-to-one geometry, stroke and amplitude.
  • Not calculated: off-ratio hypocycloid dimensions, clearance, gears, backlash, friction, velocity, acceleration, force, torque, stress, wear or design limits.

Frequently Asked Questions

Why must the diameter ratio be exactly 2:1?

That equality makes the transverse components cancel and produces a line.

Is the stroke twice the rolling diameter?

For the valid 2:1 case, yes; it also equals the fixed diameter.

What happens off ratio?

The traced curve is a different hypocycloid, so this Tusi-couple calculator withholds the straight-line results.

Does zero side deviation include clearance?

No; it is ideal geometry.

Are velocity and acceleration calculated?

No.

Can this size a physical mechanism?

No.

References

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