Results:
- Millimeters:
- Centimeters:
- Meters:
- Kilometers:
- Inches:
- Feet:
- Yards:
- Miles:
- Nautical Miles:
Leadscrews are an indispensable part of a multitude of actuator systems across industries such as manufacturing, robotics, aerospace, and beyond. As an integral component in linear actuators, the type of leadscrew you use can significantly affect the overall performance of your actuator. From precision to reliability, the attributes of different types of leadscrews can serve as game-changers in the engineering realm. Understanding the distinct features and applications of each type is crucial for selecting the most appropriate leadscrew for your actuator design.
In this comprehensive exploration, we will delve into three prominent leadscrew types — Acme, Ball Screws, and Planetary Roller Screws — and elucidate the key differences, unique features, and exemplary applications within the actuator landscape. By the end, you will not only be well-versed in the language of leadscrews but also equipped with the knowledge to optimize actuator performance in your projects.
Acme leadscrews have been dictating linear motion for centuries, thanks to their simplicity and robustness. Utilized in a wide array of actuator systems, the design of an Acme leadscrew features a trapezoidal thread profile, which provides efficiency in translating rotational motion into linear motion. The threads are typically broader with larger leads, allowing for higher torque to be applied without the shaft binding.
The straightforward design and torque capabilities of Acme leadscrews make them well-suited for applications that require linear motion in a controlled manner but can tolerate more significant degrees of friction. This makes them a popular choice in applications such as lift systems, positioners, and press machines, where speed is less critical compared to maintaining a precise position under load.
Acme leadscrews offer benefits such as cost-effectiveness, simplicity, and a high degree of customizability. With fewer components, they are also easier to maintain. However, their relatively lower efficiency due to increased friction and their unsuitability for high-speed applications can be considered drawbacks.
One exemplar actuator that harnesses the power of Acme leadscrews is the FIRGELLI Electric Linear Actuator. By incorporating these leadscrews, FIRGELLI actuators maintain a delicate balance between power and precision, making them perfect for applications ranging from home automation to industrial facilities.
Ball screws have revolutionized the concept of leadscrew technology by introducing rolling elements, typically steel balls, between the screw and the nut. This ingenious alteration significantly reduces friction, allowing for smoother motion, greater precision, and higher mechanical efficiency compared to Acme leadscrews.
Actuator systems that require high precision and efficiency, such as those found in CNC machines, aircraft, and semiconductor manufacturing equipment, greatly benefit from the ball screw's advanced technology. Their ability to handle high loads, transmit motion with very low internal friction, and operate at high speeds makes them a go-to choice for many high-precision industries.
The utilization of ball bearings leads to a drastic reduction in sliding friction, facilitating a near-maintenance-free operation. Ball screws also offer highly efficient power transmission, making them suitable for energy-sensitive applications. However, their upfront costs and sensitivity to even minor dirt or contamination can pose challenges.
In the context of CNC machining, the importance of precision and high repeatability cannot be overstated. The ball screw system in CNC machine beds fulfills these criteria by delivering consistent, high-accuracy linear motion, which is critical for the intricate work commonly undertaken in metal fabrication and other precision machining operations.
Planetary roller screws are the elite class of leadscrew technology, designed for extreme conditions where the heaviest loads, highest speeds, and most demanding accuracy are prerequisites. The screw shaft and nut incorporate multiple threaded rollers, resulting in a mechanical advantage that surpasses both Acme and ball screws.
With their capability to thrive under high thrust and shock loads, planetary roller screws find their natural habitat in actuator systems of heavy machinery, such as hydropower turbines, lifts in nuclear power plants, and space launch systems. Their exceptional efficiency and longevity under duress make them ideal for positioning control surfaces in aircraft, specifically fighter jets and commercial airliners.
The robust design of planetary roller screws enables them to handle extreme loads with precision and efficiency. Their capability to operate under high speeds and with low maintenance requirements reinforces their position as a choice for high-performance applications. However, their complexity and the need for stringent manufacturing tolerances can translate to higher costs.
The control surface actuator systems in modern aircraft rely on the performance of planetary roller screws. These screws are integral in moving control surfaces, such as ailerons and elevators, with the required speed, force, and minimal backlash, thereby ensuring the safety and operational integrity of the aircraft.
Selecting the right leadscrew for your actuator system is a pivotal decision with far-reaching implications for performance, reliability, and efficiency. While each type of leadscrew has its unique advantages and ideal applications, they all play a crucial role in enabling linear motion in the modern world.
By understanding the intricacies of leadscrew design and application, you can tailor your actuator systems to meet your specific requirements, whether it's for precision in a semiconductor fabrication plant or to power the hydraulics in a heavy industrial press. Engaging with leading manufacturers and staying updated on the latest advancements in leadscrew technology will ensure that your actuator systems remain at the forefront of your industry.
In the dynamic field of engineering and automation, one constant holds true: the leadscrew may just be a small component, but it spins the big wheels of innovation and progress. Whether it's the Acme for its reliability, ball screws for precision, or the planetary roller screw for robust performance, the thread you choose to bind your actuator's destiny will weave the story of your success. As you embark on your next actuator project, be sure to give due consideration to the humble leadscrew, for it is the silent hero in the linear motion narratives written by engineers across the globe.
]]>
Electric Linear Actuators (ELAs) are an essential component in the modern toolkit of engineers, roboticists, industrial designers, and the DIY enthusiast. Capable of converting rotary motion to linear force, ELAs are versatile, precise, and can be found in a myriad of applications, from high-tech robotic arms to the lifting mechanisms in your favorite piece of furniture. This in-depth exploration will unravel the intricacies, benefits, and future trajectories of ELA technology, empowering you to make informed decisions and unlock new possibilities in your projects.
An electric linear actuator is a device that creates straight-line motion through electrical energy. Often compared to their hydraulic and pneumatic counterparts, electric actuators provide cleaner, quiet, more controllable motion. There are several types of ELAs including ball screw, belt-driven, and rod-style electric actuators, each with their advantages and applications.
Rod-style actuators are perhaps the most recognizable. They consist of a rod that extends and retracts in a linear motion. These are used in many applications from some that require just a simple movement from A to B, but also higher precision applications that require a high degree of accuracy and stability, such as in medical devices and assembly line machines.
Belt-driven actuators utilize a belt and pulley system to create linear motion. This design offers rapid movement and is a popular choice in pick-and-place systems, packaging equipment, and material handling. These are great for very high speed projects, but the speed trade's off with force, so typically belt driven actuators dont offer much force compared to a leadscrew driven Actuator.
Selecting the ideal Actuator requires a thorough understanding of your project's requirements. When considering a linear actuator, key parameters to analyze include speed, force, and stroke length.
Actuator's often require a trade-off between speed and force. Higher force can mean sacrificing speed and vice versa. Understanding this relationship is critical in selecting an actuator that can best serve your application’s needs. We have written a detailed article about this in a post called "Linear Actuators 101" in this article we go into great depth about this trade-off plus much more.
Stroke length, or the distance an actuator can move from end to end, is another critical aspect. Longer strokes often require longer actuators and can affect running times, so be sure to match the stroke with your specific spatial and timing requirements.
The method of control is as important as the actuator itself. From simple up-down switch options to more sophisticated control with feedback systems, the level of control must be harmonized with the precision and repeatability required by your application.
Controlling an electric linear actuator with precision is paramount, particularly in applications where accuracy is non-negotiable. This segment outlines approaches to control linear actuators, ranging from basic to advanced.
Basic control systems rely on switches for command inputs, serving as the foundation for both manual and automated systems. Reversing the polarity of the motor with a simple switch can cause the actuator to change direction, offering a cost-effective and straightforward control method.
For more sophisticated needs, feedback Actuators are required, using sensors such as Hall effect sensors or encoders to provide the control system with information on the actuator’s position. With this data in hand, the controller can finely adjust the actuator's behavior, setting limits, directing positions, and modulating speed with precision.
The use cases for electric linear actuators are diverse and expansive, touching on a broad spectrum of industries and products. From enhancing automation in the home to empowering precision engineering projects, electric linear actuators are at the heart of innovations around the globe.
The strength, precision, and versatility of Actuators cater to various sectors, including aerospace, automotive, manufacturing, and more. They're instrumental in applications such as production line conveyors, aircraft flap adjustments, and automotive throttle position control, showcasing their adaptability.
Beyond the shop floor, Actuators are found in home automation, agricultural equipment, and even motion simulators. They power standing desks, adjust solar panels, and fine-tune the focus on photography equipment, demonstrating their domestic and consumer-oriented utility.
Electric linear actuators offer several advantages over their hydraulic and pneumatic counterparts. These advantages include precision, energy efficiency, and a more compact and manageable size, making them an attractive choice in many scenarios.
Actuators provide unparalleled precision and repeatability, making them ideal for applications that demand exacting standards.
Compared to hydraulic systems, Actuators are more energy-efficient and environmentally friendly, with no hydraulic fluids to dispose of and less energy required to operate.
The compact design and lack of fluid leaks make electric actuators easier to package and maintain, while also presenting a cleaner appearance and environment to work within.
When selecting and maintaining electric linear actuators, there are several factors to consider to ensure optimal performance and longevity. Proper selection and care can maximize the return on your investment and prevent critical failures.
When selecting an electric linear actuator, think about the environmental factors, such as temperature and dust, that could affect performance, as well as the duty cycle and load characteristics of your application.
Regular maintenance, including lubrication and inspection of key components, can prevent damage and ensure smooth operation. Installation best practices, like proper mounting and alignment, are also crucial to the actuator's performance and lifespan.
The field of electric linear actuators is dynamic, with continuous innovation and advancement in technology. Staying abreast of the latest trends can provide insights into the future of Actuators and the potential implications for your projects and industries.
Smart actuators with integrated control systems and wireless connectivity are becoming more prevalent, offering remote monitoring and advanced control capabilities.
As technology advances, we can expect to see increased miniaturization, improved materials, and more intelligent control systems, leading to Actuators that are even more capable, versatile, and user-friendly. The applications are set to expand, with potential implications for everything from space exploration to our daily lives.
Electric linear actuators represent the nexus of precision, control, and technological innovation. By understanding their fundamental principles and staying informed about the latest developments, you can harness the full potential of ELAs in your projects. Whether you're devising the mechanisms of the future or enhancing existing systems, the diligent application of ELAs can serve as a powerful catalyst for your endeavors.
Embark on the journey to unleash the full potential of electric linear actuators in your work. From selecting the right actuator for your application to mastering its control and ensuring proper maintenance, the depth and breadth of their utility are as expansive as your imagination. Explore the world of electric linear actuators and witness how they're redefining the boundaries of precision, control, and mechanization.
]]>
Electric Linear Actuators are revolutionizing the way we interact with our furniture. With a powerful combination of elegance and functionality, these devices are not only integral to various industries but have also substantially impacted home automation and furniture design, transforming static pieces into dynamic, multifaceted furniture. This in-depth guide explores the myriad applications of electric linear actuators in furniture and how they are redefining the essence of modern living spaces.
A leading example of actuators in furniture is the use of pop-up TV lifts. These innovative devices solve the age-old issue of space consumption and visual clutter. Embedded within cabinets, FIRGELLI's Super Duty electric linear actuators silently and smoothly elevate the television, offering an optimized viewing experience. These actuators are super quiet and offer high force (up to 450-lbs force), which makes them remarkably efficient for such applications. They can also be used in synchronization for larger applications requiring the lifting of heavier televisions. Integrated with intuitive switches or remote controls, users can effortlessly adjust the TV's position, marrying convenience with luxury.
Furthermore, these actuators have transformed static cabinets into dynamic entities, facilitating a metamorphosis that combines storage efficiency with presentation elegance in DIY pop-up bar cabinets. They are seamlessly integrated to unveil hidden compartments with grace, adding a touch of surprise and sophistication.
In the realm of home automation, actuators also solve accessibility issues, offering effortless control over ambient light and ventilation in the indoor environment. Actuators are mounted on windows or doors to solve this. Their robust design and precision motion control enhance the ease of operation, even in variable weather conditions.
Another application of actuators is in bed and armchair recliners. Built within furniture, actuators facilitate various movements ensuring an unparalleled resting experience marked by silence and smooth transitions. Linking relaxation into a personalized and luxurious experience.
Actuators have also made their mark in kitchen appliance lifts. They lift appliances from concealed compartments, realizing space optimization and an organized aesthetic. The FIRGELLI Super Duty electric linear actuators are used extensively for this purpose due to their high force and quietness.
In scenarios demanding synchronized operation and higher load capacity, such as larger furniture applications, dual actuators could be required to run in tandem. For this purpose, the FIRGELLI FCB-1 Control Box can be used to ensure uniform, smooth motion. This controller works with all FIRGELLI Actuators that have a built-in feedback system.
The adjustable beds in our homes and offices are yet another example of furniture where FIRGELLI actuators are used. These beds are designed with built-in furniture actuators adjusting the bed into different positions and configurations according to the user's preferences. FIRGELLI's FA-U electric actuator is a game-changer in this realm due to its compact and lightweight design, offering high power and an unbeatable size, weight, and power ratio. The FA-U is also equipped with Hall sensors for positional feedback and precise adjustments, making it the perfect solution for optimizing domestic equipment.
Standing desks, which are gaining popularity for home and office use, also make good use of actuators. They adopt a more active work style and reduce bad posture by allowing height adjustability. The FA-U electric actuator is fitting for this application, providing fast, quiet, and smooth adjustment of the desk's height.
Innovations in furniture have not only enhanced the comfort but also the functionality, especially with the introduction of actuators in pieces like armchairs and home theater seats. For instance, Lazyboy armchairs have been at the forefront, incorporating actuators that automate the movement of the backrest and footrest. This automation provides an effortless transition from sitting upright to a full recline, allowing users to find their perfect position with the push of a button. Similarly, luxury home theater chairs often feature multiple actuators, enabling separate control of the reclining feature and the footrest extension. This dual-actuator system offers precise adjustment, ensuring an optimal viewing angle and unparalleled comfort. Having more actuators typically correlates with a broader range of configuration options, though it could also imply additional costs and maintenance considerations. The use of multiple actuators allows for tailored comfort, catering to individual preferences for posture and relaxation, essentially transforming the user's living space into a hub of customizable luxury.
In the future, we can expect to see actuators being applied in a wider variety of furniture pieces, continuously pushing the boundaries of comfort and convenience. So, it is evident that the integration of actuators in different types of furniture has revolutionized our living spaces by providing customizable comfort at our fingertips. So why settle for ordinary? Upgrade your furniture with cutting-edge technology and experience the ultimate in comfort and convenience. Actuators have undoubtedly transformed our homes into luxury havens, and with advancements in technology, the possibilities are endless.
Actuators have also revolutionized accessibility for individuals with limited mobility. With the use of actuators, furniture can now be easily adjusted to meet different needs and provide support for those who require it. This has opened up a new realm of independence for many, allowing them to regain control over their environment. These adaptive solutions not only enable comfort but also enhance the quality of life, making everyday tasks less challenging. Whether it's adjusting the height of a desk or the angle of a chair, the seamless operation of actuators can make all the difference. As we look to the future, the integration of smart technology with actuators is likely to provide even more personalized settings, responding to voice commands or adapting automatically to the user's preferred positions, further revolutionizing the concept of accessibility in home furnishings. Moreover, the use of actuators in furniture has also led to a reduction in space usage, as adjustable pieces can serve multiple functions and eliminate the need for additional furniture items. This not only promotes efficient use of space but also contributes towards sustainable living by reducing unnecessary consumption. With these advancements, it's safe to say that the future of furniture lies in incorporating actuators, creating a more inclusive and sustainable living environment for all.
Actuators have also made a significant impact in the healthcare industry, particularly in medical equipment. The use of actuators has enabled precise adjustments in hospital beds, wheelchairs, and other medical devices, providing patients with ease and comfort during their recovery process. The integration of actuators in healthcare has not only improved patient care but also enhanced the efficiency of medical professionals. With the ability to quickly adjust equipment settings, doctors and nurses can focus on providing quality care rather than spending time manually adjusting equipment. This has also led to a decrease in the risk of injuries for both patients and medical staff.
Furthermore, actuators have also played a crucial role in the automotive industry. From power seats and adjustable steering wheels to power liftgates and automatic doors, actuators have enhanced the driving experience for many individuals. They have made it easier for people with disabilities or limited mobility to operate vehicles independently, promoting greater inclusivity and autonomy. Beyond simply ease and comfort, the application of actuators in vehicle automation is a testament to advancements in safety and efficiency, contributing to the development of self-driving technologies. As the automotive industry moves towards electric and autonomous vehicles, actuators play an essential role in various safety features, like emergency braking systems and active suspension systems, which adapt to road conditions in real time, ensuring a safer journey for all. Additionally, the use of actuators in industrial machinery and robotics has significantly increased efficiency and precision in production processes. With their ability to precisely control movement and apply force, actuators have reduced the need for human labor, leading to faster production times and higher quality products. In industries where accuracy is crucial, such as manufacturing or assembly lines, the integration of actuators has improved precision and consistency, resulting in higher quality products for consumers.
In the medical field, actuators have also been used to develop innovative technologies such as prosthetics and exoskeletons, allowing individuals with physical disabilities to improve their mobility and independence. By mimicking human movement, these advanced devices enhance the user's range of motion and provide a more natural experience compared to traditional prosthetics. Actuators have also been used in medical devices such as insulin pumps and infusion pumps, providing precise control over the delivery of medication to patients. This has not only improved the accuracy and effectiveness of treatment but also reduced the burden on healthcare professionals, allowing them to focus on other critical tasks.
As technology continues to advance, the potential applications of actuators are endless. From enhancing efficiency and safety in transportation to improving accuracy and precision in manufacturing, these devices play a crucial role in various industries. They also have the potential to revolutionize fields like medicine and robotics, providing new opportunities for innovation and improvement. Actuators will continue to enhance our lives in numerous ways, making tasks easier, safer, and more efficient. With ongoing advancements in technology, we can only imagine the endless possibilities that await us with the integration of actuators. So, whether it's in the medical field or everyday devices, the use of actuators will continue to shape and improve our world for years to come.
From automating industrial processes to improving healthcare and enhancing daily tasks, actuators have a significant impact on various aspects of our lives. As technology continues to evolve, so does the design and capabilities of actuators. With the integration of new materials and advanced control systems, these devices are becoming more versatile, efficient, and powerful. This opens up endless possibilities for their use in different industries and applications.
For example, with the rise of smart homes and Internet of Things (IoT) devices, there is a growing demand for actuators that can seamlessly integrate into domestic environments, enhancing home automation and making everyday appliances more interactive and responsive to user needs. From motorized blinds that adjust with the changing light conditions to smart locks that can be controlled remotely, actuators are at the heart of these innovations, providing the tangible, moving parts that respond to our digital commands. As we look to the future, the expansion of actuator technology in the home promises to make our living spaces not only more convenient but also more attuned to our preferences and habits.
Moreover, in the field of medicine and healthcare, actuators play a crucial role in improving patient care and treatment. From robotic surgical instruments that provide more precise incisions to prosthetic limbs that allow amputees to regain mobility, actuators are revolutionizing medical procedures and quality of life for patients. They offer a level of accuracy and control that is unmatched by other mechanical components, making them essential in delicate and critical operations. In addition, actuators are also being used in the development of assistive devices for individuals with disabilities, helping to improve their independence and overall quality of life.
But it's not just physical applications where actuators are making an impact. With the rise of virtual and augmented reality technologies, actuators are now being used to enhance our digital experiences. Haptic actuators, which simulate tactile sensations, are being incorporated into VR and AR devices to create a more immersive and realistic experience. This technology has potential applications in various industries, from gaming and entertainment to training simulations for professionals.
In the automotive industry, actuators are also playing a major role in the development of self-driving cars. These vehicles rely on actuators to control steering, braking, and acceleration, making them an essential component in the advancement of autonomous driving technology. With the potential to reduce human error and improve road safety, self-driving cars powered by advanced actuators could significantly transform transportation in the near future.
As we continue to push the boundaries of technological advancements, it's clear that actuators will play a crucial role in shaping the future of mobility. From enhancing medical procedures and improving quality of life for individuals to revolutionizing digital experiences and paving the way for self-driving cars, actuators are proving to be an indispensable component in our ever-evolving world of mobility. So whether we're moving through physical or virtual space, we can rest assured that actuators will be there, helping us navigate towards a better quality of life. And as technology continues to evolve, we can only imagine the endless possibilities that actuators will bring to our lives in the future. So buckle up and get ready for a thrilling ride into a world where mobility is powered by advanced actuators. Let's embrace this innovation and look forward to a brighter future ahead. Actuators have the potential to transform various industries, from gaming and entertainment to healthcare and transportation. With their ability to control movement and provide precision in a wide range of applications, actuators are paving the way for a more efficient and advanced future.
In the field of healthcare, actuators are being utilized in cutting-edge medical procedures such as robotic surgeries. These procedures allow for greater accuracy and control, reducing the risk of error and improving patient outcomes. Additionally, actuators are also used in prosthetics and exoskeletons, enabling individuals with physical disabilities to regain mobility and independence.
In the entertainment industry, actuators are being integrated into virtual reality systems, creating a more immersive experience for users. This technology has revolutionized gaming and is now being explored in other forms of entertainment such as theme parks and movie theaters.
In the transportation sector, actuators are playing a crucial role in the development of autonomous vehicles. With their ability to precisely control movement and provide feedback, actuators are essential for ensuring the safety and efficiency of self-driving cars. They also play a vital role in electric vehicles, helping to regulate battery levels and improve overall performance.
]]>Safety actuators are critical components in modern industrial and manufacturing settings, playing a pivotal role in ensuring operational safety and efficiency. These devices, coming in electric, pneumatic, and hydraulic forms, are designed to control or move mechanisms and systems safely. They are integral in safeguarding personnel, equipment, and environments, particularly in dynamic and high-risk situations.
According to our research, the global safety actuators market is anticipated to witness a CAGR (CAGR stands for "Compound Annual Growth Rate) of about 9.1% in the forecast period from 2023 to 2033. It is expected to reach US$1.8 billion by 2033. It is likely to exceed a valuation of around US$ 772.9 million in 2023.
Market size summary
Safety Actuators Market Estimated Size (2023E) - US$ 772.9 million
Projected Market Valuation (2033F) - US$ 1.8 billion
Value-based CAGR (2023 to 2033) - 9.1%
United States Value-based CAGR (2023 to 2033) - 9.0%
Japan Value-based CAGR (2023 to 2033) - 9.0%
South Korea Value-based CAGR (2023 to 2033) - 8.8%
Demand for safety actuators is expanding worldwide due to several key factors that have become increasingly important in various sectors. This growth can be attributed to advancements in technology, changing regulatory landscapes, rising safety awareness, evolving industrial practices, and need for enhanced operational efficiency.
Advancements in technology have greatly contributed to expansion of safety actuator demand. As sectors become more automated and interconnected, integration of safety features into various systems becomes crucial. Safety actuators might provide a reliable and efficient means of safeguarding workers, equipment, and the environment in dynamic and high-risk environments.
Changing regulatory landscapes would also play a significant role in driving demand for safety actuators. Governments and regulatory bodies across the globe have enacted stricter safety regulations to protect employees and minimize potential hazards. Compliance with these regulations often requires implementation of safety actuators. They can help to ensure safe operation of machinery and equipment, reducing the risk of accidents and injuries.
Rising safety awareness among both employers and employees is expected to fuel demand for safety actuators. Companies are increasingly prioritizing the well-being and safety of their workforce. They are gradually realizing that a safe work environment translates to improved productivity, reduced downtime, and enhanced employee satisfaction. Safety actuators might offer a proactive approach to mitigate risks and prevent accidents, thereby creating a safer workplace.
Evolving industrial practices have contributed to expansion of safety actuator demand. As companies adopt more complex and sophisticated machinery, there is a growing need for reliable safety measures. Safety actuators can provide a critical layer of protection by monitoring and controlling the movement and operation of machinery. They can hence be used to ensure safe and efficient production processes.
Need for enhanced operational efficiency is also anticipated to push demand for safety actuators. By implementing these devices, companies can minimize unplanned downtime caused by accidents or equipment failures.
1. What are safety actuators?
Safety actuators are devices in industrial settings that control or move mechanisms and systems, ensuring operational safety and efficiency, especially in dynamic, high-risk environments.
2. What is the projected market growth for safety actuators?
The global safety actuators market is expected to grow at a CAGR of about 9.1% from 2023 to 2033, reaching approximately US$ 1.8 billion by 2033.
3. What factors are driving the demand for safety actuators?
Key drivers include technological advancements, changing regulatory landscapes, rising safety awareness, evolving industrial practices, and the need for enhanced operational efficiency.
4. How do cybersecurity requirements impact safety actuators?
With the increasing need for cybersecurity, safety actuators with robust cybersecurity capabilities are in demand to comply with industry-specific standards and regulations.
5. What challenges could impede the sales of safety actuators?
Challenges include high initial costs, limited awareness of benefits, resistance to adopting new technologies, integration complexities, and stringent safety regulations.
6. Why is there a high demand for safety actuators in China?
China's demand is driven by its infrastructure development, high-profile industrial accidents, and investments in safety technologies, including safety actuators.
7. What trends are observed in the safety actuators market in the United Kingdom?
The UK market is influenced by strict safety norms, rising workplace safety awareness, and the increasing adoption of automation and robotics.
8. Which type of safety actuator is gaining popularity?
Electric safety actuators are becoming more popular due to their environmental friendliness, energy efficiency, and suitability for a wide range of applications.
9. What role do safety actuators play in the automotive industry?
They are crucial in vehicle safety systems and are increasingly used in Advanced Driver-assistance Systems (ADAS) and electric and autonomous vehicles.
10. How are manufacturers competing in the safety actuators market?
Manufacturers are focusing on innovation, product differentiation, quality, reliability, and addressing specific market needs to establish a competitive edge.
The global safety actuators market is expected to grow at a CAGR of about 9.1% from 2023 to 2033. The demand for safety actuators is expanding worldwide due to advancements in technology, changing regulatory landscapes, rising safety awareness, evolving industrial practices, and need for enhanced operational efficiency. Safety actuators can provide a reliable and efficient means of safeguarding workers, equipment, and the environment in dynamic and high-risk environments.
Check out our Linear Actuators here
Click hereExplore our extensive Engineering Conversion Calculator covering Temperature, Length, Area, Volume, Weight, Velocity, Pressure, and Flow units. This versatile toolbox simplifies engineering tasks.
Bookmark this page for future use!
Welcome to our comprehensive Engineering Conversion Calculator – your go-to toolbox for effortlessly converting between various engineering units. Whether you're a seasoned engineer or a student just starting out, this collection of calculators covers a wide array of essential units, making it an indispensable resource for anyone working in the field of engineering.
Our calculators encompass a broad spectrum of conversion categories, including Temperature, Length, Area, Volume, Weight, Velocity, Pressure, and Flow. With these calculators at your fingertips, you can quickly and accurately convert measurements from one unit to another, saving you time and ensuring precision in your engineering tasks.
Imagine the convenience of converting temperatures from Celsius to Fahrenheit, calculating lengths from millimeters to miles, determining areas and volumes, adjusting weights, and even deciphering complex units like velocity, pressure, and flow—all with just a few clicks. This versatile collection is designed to simplify your work, streamline your projects, and enhance your engineering expertise.
We encourage you to bookmark this page for easy access in the future. With these calculators on hand, you'll have a reliable tool to tackle any conversion challenge that comes your way. Whether you're in the lab, on-site, or in the classroom, our Engineering Conversion Calculator is your trusted companion for converting units effortlessly and accurately. Welcome to your engineering toolbox!
]]>The gauge of a wire indicates its thickness. It is denoted by a number, where a smaller number signifies a thicker wire, and a larger number indicates a thinner one. This simple yet fundamental principle is central to the world of electrical installations and circuitry. In contexts where precision, safety, and efficiency are paramount, understanding wire gauges becomes not just beneficial but essential. Whether you’re a seasoned electrical engineer, a hobbyist, or someone venturing into a project that involves electric actuators and motors, grasping the intricacies of wire gauges can spell the difference between optimal performance and systemic inefficiency, safety, and potential hazard.
In any electrical setting, particularly where electric actuators and motors are involved, understanding the significance of wire gauges and, more precisely, the American Wire Gauge (AWG) is not just beneficial but essential.
American Wire Gauge, abbreviated as AWG, is a standardized wire gauge system used predominantly in North America for the diameters of round, solid, nonferrous, electrically conducting wires. The essence of this system lies in its inverse relationship between the wire’s diameter and the gauge number. Lower AWG numbers indicate thicker wires, while higher numbers are used for thinner wires.
CMA stands for Circular Mils Area. A circular mil is a unit of area used primarily in the United States and Canada to express wire diameter, and it helps in measuring the cross-sectional area of a wire. One circular mil is equivalent to the area of a circle with a diameter of one mil (one-thousandth of an inch).
Electric actuators and motors are at the heart of many industrial applications, and their performance is intrinsically tied to the wire gauge. The AWG of the wire affects not only the current a wire can safely carry but also its electrical resistance and, by extension, the efficiency of the motor or actuator it powers.
Every motor and actuator is characterized by a specific current draw. The selection of the appropriate AWG ensures that the wire can accommodate this current without excessive heat build-up, ensuring both the efficiency and safety of the equipment. For instance, a 10Amp draw actuator may require at least a 16 AWG wire for optimal performance. However, as the length of the wire increases, a thicker wire may be needed to combat the voltage drop.
Below is a full AWG table, showcasing the diameters in both millimeters and inches for each wire gauge.
AWG | Diameter (mm) | Diameter (inches) |
---|---|---|
0000 | 11.684 | 0.4600 |
000 | 10.404 | 0.4096 |
00 | 9.266 | 0.3648 |
0 | 8.252 | 0.3249 |
1 | 7.348 | 0.2893 |
2 | 6.543 | 0.2576 |
3 | 5.827 | 0.2294 |
4 | 5.189 | 0.2043 |
5 | 4.621 | 0.1819 |
6 | 4.115 | 0.1620 |
7 | 3.665 | 0.1443 |
8 | 3.264 | 0.1285 |
9 | 2.906 | 0.1144 |
10 | 2.588 | 0.1019 |
11 | 2.304 | 0.0907 |
12 | 2.052 | 0.0808 |
13 | 1.828 | 0.0720 |
14 | 1.628 | 0.0641 |
15 | 1.450 | 0.0571 |
16 | 1.291 | 0.0508 |
17 | 1.150 | 0.0453 |
18 | 1.024 | 0.0403 |
19 | 0.912 | 0.0359 |
20 | 0.812 | 0.0320 |
21 | 0.723 | 0.0285 |
22 | 0.644 | 0.0254 |
23 | 0.573 | 0.0226 |
24 | 0.511 | 0.0201 |
25 | 0.455 | 0.0179 |
26 | 0.405 | 0.0159 |
27 | 0.361 | 0.0142 |
28 | 0.321 | 0.0126 |
29 | 0.286 | 0.0113 |
30 | 0.255 | 0.0100 |
31 | 0.227 | 0.0089 |
32 | 0.202 | 0.0080 |
33 | 0.180 | 0.0071 |
34 | 0.160 | 0.0063 |
35 | 0.143 | 0.0056 |
36 | 0.127 | 0.0050 |
37 | 0.113 | 0.0045 |
38 | 0.101 | 0.0040 |
39 | 0.090 | 0.0035 |
40 | 0.081 | 0.0031 |
Deciphering the right AWG isn’t merely a function of the current draw but an amalgamation of factors including the wire length, total amperage, and the planned load. An in-depth understanding of these variables facilitates the selection of a wire that not only suits the immediate electrical needs but also ensures longevity and safety.
Diverse AWG sizes cater to a wide array of applications, each characterized by distinct electrical and physical needs. For example, AWG 4, with its thicker constitution, is ideal for furnaces and large heaters, while the thinner AWG 18 is tailored for low-voltage lighting and cords.
When it comes to configuring electrical circuits for motors and actuators, understanding the influence of wire length on voltage drop is crucial. Voltage drop refers to the reduction in voltage as electricity travels along a wire. This phenomenon is primarily influenced by the wire’s length, cross-sectional area, and the material from which it’s made.
As electrical current moves along a wire, it encounters resistance, which inevitably results in a loss of energy, manifested as a drop in voltage. This can be particularly pronounced in extended lengths of wire. The longer the wire, the greater the resistance and the more significant the voltage drop. This is where the role of wire gauge becomes crucial. We have created an online Voltage drop calculator where you can actually calculate the amount of drop you get in voltage for a given set of inputs such as wire thength and size etc.
The thickness of a wire, denoted by its gauge, plays a pivotal role in mitigating the effects of voltage drop. Thicker wires (lower AWG numbers) have less resistance and are therefore more efficient at transmitting electricity over long distances. When the wire length increases, using a thicker wire can counteract the increased resistance and subsequent voltage drop.
For electric actuators and motors, ensuring that the voltage at the point of use is within the equipment's operational specifications is paramount. A significant voltage drop can lead to reduced performance and efficiency, and in some cases, it can prevent the equipment from working altogether.
Consider a scenario where a motor is designed to operate at 120 volts. If the voltage drop is not accounted for, the motor might receive only 110 volts, leading to reduced performance or failure to start. Adjusting the wire gauge can ensure that the motor receives the voltage it requires to operate optimally.
The process of adjusting wire sizes to counteract voltage drop is underpinned by precise calculations. These calculations take into account the total length of the wire, the current (amperage) it will carry, and the acceptable voltage drop for the specific application. Electrical codes often provide guidelines on the maximum allowable voltage drop, typically around 5%.
Here’s a simplified example. If you’re powering a 10A electric actuator with a wire that’s 50 feet long, you might initially choose a 16 AWG wire. However, due to the length and potential voltage drop, you decide to opt for a thicker 14 AWG wire to ensure that the actuator receives adequate voltage.
]]>
The task of selecting the appropriate voltage for electric linear actuators is fundamental to realize their full performance capabilities. This process is influenced by a spectrum of variables, including the actuator’s operational environment, its intended application, and specific requirements for speed and force. In this comprehensive guide, we delve into the critical considerations and intricate details that will empower you to make an informed decision, ensuring optimal efficiency and performance of your electric linear actuators.
The type of power supply is paramount in determining the efficiency and performance of electric linear actuators. Unregulated power supplies, though cost-effective, may not be suitable for applications requiring precision due to their rippled output voltage. Linear power supplies, characterized by their transformation and regulation of AC to DC, are known for their consistency but are often less efficient and prone to heat dissipation. In contrast, switching power supplies stand out for their efficiency, lighter weight, and less heat emission, making them a preferred choice for demanding applications.
Planning for multiple electric actuators requires an acute awareness of their connection and the subsequent impact on power distribution. When actuators are connected in series, they share the supply voltage, which could lead to underperformance. Parallel connections, however, maintain the voltage and only increase the current draw, which is manageable as long as it remains within the power supply’s capacity. For enhanced reliability and performance consistency, especially for diverse electric actuators, utilizing individual power supplies is a strategic approach.
Above: image from our Voltage drop calculator
Voltage drops are a critical aspect often encountered when the power supply and actuator are at a considerable distance from each other. Various factors, including cable length, material, and cross-sectional area (AWG Cable size), play a role in determining the magnitude of these drops. Copper cables, recognized for their low resistance, are typically preferred to mitigate voltage drops, as is Gold but is typically too expensive. Additionally, environmental factors, such as temperature fluctuations, can also influence voltage stability, underscoring the need for comprehensive planning and assessment to ensure consistent actuator performance. We have written a comprehensive Blog post with a built-in Calculator for understanding how voltage drops over distances.
Typically Electric Actuators come as standard in 12v or 24vdc. 12Vdc Actuators are common in home and mobile applications such as cars, campers, trucks and boats because their exisiting power supply is already 12v. For 24v Actuators, these are typically used in Industrial type applications. Understanding the distinctions between 12V and 24V electric linear actuators is crucial, as these differences impact not only their performance but also their suitability for specific applications. Both voltages have unique characteristics and advantages, shaped by their internal motor design, speed, and power output capabilities.
Typically, 24V actuators are faster than their 12V counterparts. The increased voltage provides higher speed operation, making 24V actuators more suitable for applications where rapid movement is a priority. However, 12V actuators are still highly efficient and offer a balance of speed and power that caters to a wide variety of needs.
When it comes to power, 24V actuators often deliver higher force output. The increased voltage translates to enhanced energy transfer, enabling these actuators to lift or push heavier loads. On the other hand, 12V actuators might be more appropriate for applications that require less force but seek the benefits of lower power consumption and compatibility with a broader range of power supplies.
The difference in voltage ratings is rooted in the design of the DC motors housed within the actuators. A 24V motor is designed to handle higher voltage, resulting in faster rotation speeds and increased force output. It consists of windings and components that are optimized for this higher voltage level, offering enhanced performance, efficiency, and durability under more demanding operational conditions. Conversely, a 12V motor is crafted for reliability and efficiency at a lower voltage, making it a versatile option for a diverse array of less demanding applications.
In summary, the choice between 12V and 24V electric linear actuators hinges on specific application requirements, including desired speed, force output, and operational conditions. By understanding the inherent differences between these two options, users can make informed decisions that align with their project’s objectives, ensuring optimal performance, efficiency, and longevity of the actuator in its designated application.
The interplay between speed and force is integral to the effective functioning of electric linear actuators, with distinct variations observed when comparing 12V and 24V models. On average, 24V actuators can exhibit around 50% increase in speed and a similar or higher percentage elevation in force compared to their 12V counterparts, owing to the amplified electrical input.
In specific terms, 24V actuators typically present enhanced force outputs, attributed to the higher energy levels fed into the system. This augmentation in force does not compromise speed; instead, the increased voltage inherently boosts the actuator’s operational velocity, enhancing its overall performance and efficiency. It’s a common observation that a 24V actuator could potentially operate at a pace that is 50-100% faster while delivering increased force, making them a preferred option for applications necessitating swift movements and robust force.
FIRGELLI Automations takes pride in offering a diverse range of electric linear actuators, engineered for compatibility with various voltages. Our power supplies are meticulously designed to complement the actuator’s specifications, ensuring seamless integration and optimal performance. When selecting, it’s crucial to match the power supply's voltage and current ratings with the actuator’s requirements, mitigating risks of overheating and ensuring sustained efficiency and durability. Our Standard off-the-shelf Actuators are either 12 or 24vdc, and for custom applications we can change this to whatever the customer requires.
The convergence of voltage selection, power supply type, and operational requirements forms the foundation for the efficient and reliable performance of electric linear actuators. By intricately navigating through these considerations, backed by insights offered in this guide, users are positioned to make informed decisions. Every detail, from mitigating voltage drops to optimizing speed and force, contributes to enhancing the actuator’s operational lifespan and efficiency, aligning with the diverse and dynamic demands of various applications.
Ohm’s law, a fundamental principle in electronics and electrical engineering, is crucial in understanding and optimizing the performance of FIRGELLI Electric Actuators. These actuators, often employed in automation systems, robotics, and other applications requiring precise motion control, operate on electrical principles that are well-described by Ohm’s law.
Ohm’s law states that the current passing through a conductor between two points is directly proportional to the voltage across the two points. It is expressed mathematically as V = I x R, where:
When powering a FIRGELLI Electric Linear Actuator, understanding Ohm’s law aids in choosing the appropriate power supply, managing heat dissipation, and ensuring efficient operation. The actuator’s motor has inherent resistance, and by applying Ohm’s law, users can predict the current draw under various loads, contributing to efficient power management and performance optimization.
Knowing the relationship between voltage, current, and resistance aids in safeguarding the actuator from overcurrent scenarios, potentially resulting from low resistance or high voltage, ensuring the durability and safety of the device. By adhering to Ohm’s law, the risk of overheating and other electrical failures is minimized, ensuring consistent performance and extending the lifespan of the actuator.
Three-phase power is commonly used in industrial applications and large motors due to its ability to transmit more power with fewer wires and higher efficiency. In the context of Ohm’s Law, the formulas are modified to accommodate the complexity of three-phase systems, which are essential for running large FIRGELLI electric linear actuators efficiently.
In a three-phase power system, the formula to calculate the current is given by:
Current (I) = Power (P) divided by (Voltage (V) x Power Factor (PF) x 1.732)
Here,
Our article also features a built-in Ohm’s law calculator for real-time computations, assisting engineers, technicians, and hobbyists in making quick and accurate electrical calculations pertinent to the operation of FIRGELLI Electric Linear Actuators. Input your parameters, and the calculator provides instantaneous results, facilitating seamless planning and operational adjustments.
A comprehensive grasp of Ohm’s law is instrumental in harnessing the full potential of FIRGELLI Electric Linear Actuators. It serves as a guide for appropriate electrical provisioning, safety protocols, and performance optimization, ensuring that the actuators function efficiently, safely, and effectively in various applications.
Feel free to use the embedded Ohm’s law calculator for instantaneous results to facilitate your projects and applications. Enter any two knowns in the calculator below to find the 3rd
Understanding how electricity flows is essential, especially when you’re working with FIRGELLI electric linear actuators. Sometimes, as electricity travels through wires, it faces resistance and loses some of its strength - we call this a "voltage drop." It’s a normal occurrence, but it’s something that needs to be considered to ensure that your actuators work efficiently and safely.
This guide is here to help explain what voltage drop is, why it happens, and what you can do about it. We know that some of you might be using different lengths of wire to set up your actuators, and that’s where the concept of voltage drop really comes into play.
We’ve included an online calculator tool in this post to make things easier. It’s straightforward and helps you figure out how different wire lengths can affect the performance of your FIRGELLI actuators. So, you don’t have to be an electrical wizard to get it right - we’ve got you covered.
In a nutshell, this post is all about making sure you have all the information you need to get the best out of your FIRGELLI electric linear actuators, keeping them running smoothly and safely.
To go direct to the calculator, go to the bottom of the page
Electricity flows through wires, pushed by voltage. However, the wire resists the flow of electricity to some extent. This resistance causes a reduction in the voltage as electricity travels along the wire, a phenomenon known as voltage drop.
Voltage drop is mainly caused by the wire’s resistance. In alternating current (AC) systems, this resistance combined with the reactance (due to the alternating nature of the current) is referred to as impedance.
A significant voltage drop can lead to a slower Actuator speedm and less force, ineffective heaters, and motors overheating and failing. To avoid this, it’s generally advised to keep the voltage drop below 5% of the total voltage, especially in fully loaded circuits.
The type of material a wire is made of significantly impacts its conductivity. Materials like copper and aluminum are commonly used because they are excellent conductors and are cost-effective. Among them, copper has a lower resistance compared to aluminum.
The size of the wire also plays a crucial role. Bigger wires with larger diameters have less resistance, leading to a lower voltage drop. The measure of a wire's size is referred to as its gauge. We have included an AWG guide below, and if you play around with the Voltage drop calculator below you will notice the wire Guage has the greeates effect on the voltage drop.
Longer wires experience a higher voltage drop. It’s especially vital to consider the wire’s length in extensive wiring systems, like those connecting outbuildings or well pumps.
The amount of current a wire carries also influences the voltage drop. Higher current leads to a higher drop. The wire’s ability to carry current is termed its ampacity, which is influenced by factors like the wire’s material, the current’s frequency, and operating temperature.
Wires operating at higher temperatures and those bundled together can experience increased resistance and, subsequently, a higher voltage drop. Proper cable selection and adherence to bundling rules can mitigate these issues.
Material of the Wire: The material used can determine its electrical conductivity. Silver, gold, copper, and aluminum are top contenders, with copper and aluminum being the most commonly used due to cost-effectiveness. Copper outperforms aluminum in conductivity.
Wire Size: A larger wire (in diameter) will have a lesser voltage drop compared to a smaller one of the same length. In the American Wire Gauge (AWG) system, a decrease of 6 gauges doubles the wire diameter, and a decrease of 3 gauges doubles the wire's cross-sectional area. Unfortunately it is confusing that the smaller the AWG wire size the larger it actually is in diamter, so please remember this.
Length of the Wire: Shorter wires have less voltage drop compared to longer wires of the same size. This becomes crucial when wiring longer distances, like to an outbuilding.
Current Amount: More current flowing through a wire results in a greater voltage drop. The ampacity (maximum current capacity) of a wire can be influenced by its material, ambient temperature, and how closely bundled it is with other cables.
lets go into the detail of the calculator, you can skip this section if you like and go directly to the calculator below.
At its core, Ohm's Law provides the foundation for calculating voltage drop:
Where:
For circuits with direct current:
Here, stands for the length of the wire.
The AWG system is a standard used in North America to specify wire diameters. Below is a table showcasing various AWG sizes and their associated specifications:
AWG | Diameter (inch) | Diameter (mm) | Area (kcmil) | Area (mm²) | Resistance (Ω/km) | Resistance (Ω/1000ft) |
---|---|---|---|---|---|---|
2 | 0.2576 | 6.544 | 66.4 | 33.6 | 0.5127 | 0.1563 |
4 | 0.2043 | 5.189 | 41.7 | 21.2 | 0.8152 | 0.2485 |
6 | 0.1620 | 4.115 | 26.3 | 13.3 | 1.296 | 0.3951 |
8 | 0.1285 | 3.264 | 16.5 | 8.37 | 2.061 | 0.6282 |
10 | 0.1019 | 2.588 | 10.4 | 5.26 | 3.277 | 0.9989 |
12 | 0.0808 | 2.053 | 6.53 | 3.31 | 5.211 | 1.588 |
14 | 0.0641 | 1.628 | 4.11 | 2.08 | 8.286 | 2.525 |
16 | 0.0508 | 1.291 | 2.58 | 1.31 | 13.17 | 4.016 |
18 | 0.0403 | 1.024 | 1.62 | 0.823 | 20.95 | 6.385 |
20 | 0.0320 | 0.812 | 1.02 | 0.518 | 33.31 | 10.15 |
22 | 0.0253 | 0.644 | 0.642 | 0.326 | 52.96 | 16.14 |
24 | 0.0201 | 0.511 | 0.404 | 0.205 | 84.22 | 25.67 |
26 | 0.0159 | 0.405 | 0.254 | 0.129 | 133.9 | 40.81 |
28 | 0.0126 | 0.321 | 0.160 | 0.0810 | 212.9 | 64.90 |
Voltage drop is a crucial aspect to consider when setting up electrical circuits. By choosing the right wire material, size, and being aware of the wire length and current, you can minimize voltage drop and ensure your electrical devices function efficiently and safely.
Before you try the calculator below, lets review the calculations that go into the online calculator. Lets assume we want to know what the power and voltage drop is over a 50-foot length of copper wire, with a 12v DC input, and 12Amps input using a wire size of AWG-12. The calculations are as follows:
For a cable length of 50', given the other inputs as specified, the calculator should yield a voltage drop of approximately 1.865V and a power loss of approximately 22.38W.
In the realm of linear motion, coordinating multiple actuators can be achieved through various means. While integrated control boards like the FIRGELLI FCB-1 offer a seamless, all-encompassing solution, enthusiasts and engineers seeking a more hands-on approach might opt for a setup involving the Arduino Uno R3. In this post, we’ll walk you through both methods, ensuring you have all the information needed to make an informed decision.
Connecting the Actuators: Connect each Bullet Actuator to a high current motor driver. These drivers are indispensable as the Arduino doesn’t output sufficient current to operate the actuators directly.
Integrating Arduino: Wire the Arduino Uno R3 to the motor drivers. Ensure the Arduino is connected to its 5V power supply.
Rocker Switch Installation: Incorporate a rocker switch to control the actuators’ upward and downward motion.
Emergency Stop Button: As a safety measure, integrate a stop button into the circuit as illustrated in the provided wiring diagram.
Functionality: The Arduino counts the pulses from each actuator's Hall sensor, adjusting the speed of the faster actuator to synchronize with the slower one, ensuring uniform motion.
Power Supply: Remember to connect the actuators to a 12V DC power supply to ensure optimal performance.
In this instance, Bullet Actuators equipped with built-in Hall sensors are utilized. However, these actuators are versatile, compatible also with optical feedback control systems. This compatibility is made possible because the Arduino emits a consistent 5V signal, irrespective of whether it’s connected to a Hall or optical sensor - the controller simply can’t differentiate between the two.
The working principle is straightforward. The Arduino processes the pulses received from each actuator's Hall sensor. If it identifies a speed disparity between two actuators, it intervenes, reducing the speed of the faster unit to align with the slower one, ensuring synchronized operation.
However, there’s a power limitation to consider. The Arduino, on its own, is incapable of supplying the required current to efficiently drive an actuator, especially those demanding 3-10A power. This is where high current motor drivers come into play. They act as a bridge, amplifying the Arduino’s signals to ensure the actuators receive adequate power for optimal performance. This setup ensures not just synchronized, but also powerful and efficient operation of the actuators.
For those seeking simplicity and ease of use, the FIRGELLI FCB-1 Actuator Controller emerges as a premium choice. With user-friendly features and a simplified wiring process, it stands out as a viable alternative.
Connect the Actuators: Directly connect up to 4 actuators to the FIRGELLI FCB-1.
Power Supply: Attach the 12V DC power input to power both the controller and connected actuators.
Utilize the LED Touch Screen: Use the intuitive interface to program and control the actuators, setting limits, speed, and other parameters effortlessly.
Watch he video below to see the FCB-1 controller in action.
While the Arduino setup offers customization and is a learning curve for enthusiasts, the FIRGELLI FCB-1 Controller promises ease and efficiency, marking itself as a go-to for those prioritizing simplicity and functionality. Evaluate your specific needs, technical prowess, and project requirements to select the option that aligns seamlessly with your objectives. Happy building!
]]>A linear motor produces movement directly in a straight line. Imagine an electric motor you're familiar with, then think of it as being "unrolled." That’s the essence of a linear motor – it bypasses the circular motion often associated with traditional rotary motors.
The concept of linear motors isn't new. It dates back to the early 20th century when engineers realized the potential of direct linear movement. Initial designs were rudimentary, but with advancements in magnet technology and electronic control in the late 20th century, their efficiency and applicability surged. Today, we witness their extensive use in various sectors, from transportation to the medical field.
Magnetic Levitation (Maglev) Trains exemplify the pinnacle of linear motor application. Originating in the mid-20th century, Maglev trains utilize a system of magnets and linear motors to achieve levitation and propulsion. The absence of wheels drastically reduces friction, allowing these trains to reach astonishing speeds, with some even surpassing 600 km/h! The Shanghai Maglev, connecting the Pudong Airport to the city's outskirts, is a classic example of this marvel in action.
Given the growing demand for efficient and precise motion systems, the future for linear motors looks promising. As industries move towards automation and robotics, the importance of these motors will likely grow. Moreover, as urban spaces become more congested, the potential for maglev-based urban transport systems could redefine city commutes. Additionally, with ongoing research, we can anticipate even more energy-efficient and compact designs in the near future.
The principle of electromagnetic induction is fundamental. Electric current, when passed through a coil, produces a magnetic field. This field reacts with another magnetic field from a stationary part, resulting in movement. Direction and speed of the movement are governed by the strength and orientation of the current.
Servo motors typically generate rotational motion and can be turned into linear motion using mechanisms like belts. In contrast, linear motors produce direct linear motion. While servo motors often have built-in feedback systems for precise positioning, linear motors might or might not come with such features. But both have found pivotal roles in modern engineering due to their unique benefits.
One of the hallmarks of linear motors is their efficiency. When compared to systems that convert rotational force into linear motion, they shine due to minimized losses. They're especially superior for applications where direct drive is beneficial, offering an energy-conserving solution. However, efficiency varies based on design and application specifics.
Linear motors, though not a novel concept, have firmly entrenched themselves in the technological landscape of today. Their evolution, from rudimentary designs to the maglev marvels, is a testament to their potential. As technology evolves, we can only anticipate their roles becoming even more pivotal. To choose them over traditional motors or not is a decision contingent on specific needs, but understanding their intricacies is undoubtedly beneficial.
]]>The journey of an artist is one of innovation, resilience, and a continuous search for perfection. For Heather Lowe, a visual artist working in lenticular, the road to achieving the desired animation in her artwork was paved with challenges. But every setback was a setup for the extraordinary masterpiece she eventually created.
Lenticular art employs an intriguing optical effect. It consists of an interlace print laminated to the back of a ribbed lens. As a viewer walks by, this assembly creates an illusion of animation. Heather, however, observed a heightened animated effect when the print moved freely across the lens as opposed to being fixed. That observation birthed an idea: Why not integrate movement into the artwork?
Starting with a basic setup, Heather glued a wood block to the back of a mounted print and attached a linear actuator. While this was a step in the right direction, the actuator was oversized for the frame and didn't provide the desired effect. Collaborating with Martin Van Diest, they sought a more compact and efficient solution. Their experimentation led them to a smaller actuator with specific parameters.
Their new design included a custom wooden drawer with a channel that facilitated the print's smooth back-and-forth movement. An Arduino board was incorporated to control this movement. However, they faced issues. The motion was jittery, and worse, the actuator was noisy, disrupting the tranquil art viewing experience.
Determined to overcome these challenges, Heather's research led her to the Silent Firgelli Micro Linear Actuator. It was a game-changer. Not only did it provide the silent and smooth motion she desired, but the Firgelli website offered invaluable resources, from controlling the actuator's movement to coding and schematics.
With Martin's expertise, they enhanced the system further, integrating a motion sensor at the top of the frame. This brilliant addition meant the artwork would activate upon detecting a gallery visitor, making the experience interactive and mesmerizing.
After numerous iterations and refinements, Heather's vision came to life. The result was “Silent Firgelli,” a stunning 26” x 12” x 3” lenticular piece from 2023 that effortlessly moved to create a captivating illusion of animation. A testament to innovation, perseverance, and the transformative power of the right tools, Heather's piece stands as a beacon for all artists seeking to push the boundaries of their craft.
To truly grasp the beauty and intricacy of “Silent Firgelli,” you must see it in action. Check out the two videos linked below - the noisy beginnings and the silent, enchanting end.
From challenges to triumphs, from noisy motors to silent actuators, Heather Lowe's journey with “Silent Firgelli” reminds us all: with persistence, collaboration, and the right tools, art can move, not just our hearts but quite literally before our eyes.
]]>
Introduction
Looking for a unique way to have an outdoor TV without the hassle of mounting it on the wall? Let's get inspired by this crafty homeowner from the Gold Coast who ingeniously converted a broken piano into a stunning pop-up TV lift!
The Problem
The Inspiration
Reminiscing the old days with the substitute teacher rolling in a TV on a metal trolley, our homeowner thought, "Why not a TV on wheels that can be moved to any outdoor location?"
Step 1: Find the Perfect Casing
Visited furniture stores and researched custom cabinets but found them either too small or too pricey.
Solution: A second-hand piano from a thrift store for just $99!
Tip: Pianos are spacious due to their hollow interiors meant for acoustics.
Step 2: Gutting the Piano
Step 3: Prepping the Piano
Step 4: Installing the TV Lift
Step 5: The Piano Lid Pop Mechanism
Step 6: Powering the TV
Step 7: Mobility is Key
In Conclusion
With this revamped piano, our homeowner can now easily roll out their TV, connect it to the internet for streaming, and pair it with a portable Bluetooth speaker for a fantastic outdoor cinema experience.
So the next time you think of discarding an old piece of furniture, remember this story and think of the endless possibilities!
]]>Have you ever wondered what drives the precise movements in industrial machines or even simple home gadgets? It's the actuator motors working quietly behind the scenes. These dynamic components convert electrical signals into smooth, controlled motions. In this deep dive, we'll unravel the intricacies of electric linear and rotary actuators, demystify their workings, and highlight their indispensable role in modern technology. Whether you're curious about their differences, benefits, or how to replace one, we've got it covered. Stay with us and get all your actuator questions answered!
An actuator motor is a component of motion control systems, responsible for moving or controlling a mechanism or system. In simple terms, it's a type of motor that converts electrical energy into motion, allowing for precise control of movement in various applications, from industrial machinery to home automation. In the case of a Linear Actuator motor, the motor represents the input motion that takes electricity to produce usable rotary motion for the Actuator to produce actual work. In other words, its the Motor that provides the work and everything that goes after the Motor is whats converting the rotary motion of the motor into usable motion such as converting it into linear motion, and slowing down the speed and increasing the torque.
While we will focus on electric linear actuators, it's worth noting the existence of rotary actuators. Both types play significant roles in numerous industries, and the motors used within them can be exactly the same. So a Linear Actuator and a Rotary Actuator, could in fact utilise the same Actuator motor. The motion is simply converted differently to result in different motion at the end.
Electric Linear Actuators: These actuators transform electric energy into straight-line motion. You'll commonly find them in machinery, robotics, and even home appliances.
Rotary Actuators: As the name suggests, these actuators produce rotational motion. They can be powered by different means, but in this article, we'll highlight the electric version.
Electric linear actuators consist of a motor, gearbox, and a lead screw. As the motor operates, it turns the lead screw via the gearbox. Depending on the motor's rotation direction, the lead screw will either retract or extend, producing a linear motion.
Precision: Electric linear actuators offer accurate and repeatable motion, which is crucial in many applications.
Simplicity: With fewer parts than other actuation methods, maintenance and setup become easier.
Flexibility: These actuators can be adjusted to fit a broad range of force requirements and speeds.
Energy Efficiency: Electric actuators typically consume power only when moving, saving energy in the long run.
Rotary actuators turn around a fixed pivot, providing rotational motion. They have a wide range of applications including valve operations, robotics, and conveyor systems.
Mechanism: They primarily consist of a motor, which powers a rotating shaft.
Advantages: Rotary actuators offer high torque in compact designs, making them suitable for applications where space is a constraint.
Replacing an actuator motor might sound complicated, but with the right tools and steps, it's straightforward. In the case of a FIRGELLI replacement Actuator motor, you will need to open up the actuator and unscrew the old Actuator motor and replace it with the new one, the harder part will be having to deal with the 2 wires that connect the actuator to the motor. All motors have 2 wires to each motor, so some soldering maybe required to replace an actuator motor.
Step-by-step Guide:
Safety First: Always disconnect the power supply to ensure safety during the replacement process.
Accessing the Actuator: Open up the rear body housing to access the actuator motor, we clal this the fixed end of the actuator.
Uninstall the Old Motor: Detach any connectors and unscrew the motor from its mounting. Usually this is 2 long screws that are accessed from the outside of the Actuator motor body, but go all the way through the motor into the main body of the actuator.
Install the New Motor: Position the new actuator motor in place, secure it, and reattach any connectors.
Testing: Once installed, power up the system to test the new motor's functionality.
Q: How long do actuator motors last?
Q: Can I use an actuator outdoors?
Q: How do I choose the right actuator motor for my application?
In Conclusion:
Actuator motors, particularly electric linear and rotary actuators, are integral to modern machinery and automation. Understanding their function, benefits, and maintenance is vital for anyone in industries that rely on precise movement and control. Remember, always prioritize quality and compatibility when selecting or replacing actuators for optimal performance and longevity.
]]>
Contents
In this article, we provide quick tips to help you find a suitable replacement actuator, accompanied by a short video and the bottom of this page to use as a visual aid, that explains and demonstrates the process. Its not always easy to find a direct replacement Actuator, this could be due to various reasons: the original actuator might be discontinued, or you might be unable to locate the original product label or the manufacturer's name.
Quick Guide: How to Replace an Actuator step by step
Replacing an actuator when its label is missing can be a daunting task, and in this guide we will operate under the assumption that you cannot replace your current actuator with the exact same model due to reasons we previously mentioned above. Therefore our goal is to help you find a replacement that closely matches your existing actuator. We'll explore various methods to help you find the most suitable unit for your needs.
If your Actuator is not working then measure the hole to hole dimensions on fhte device the actuator was used in. First in the closed position measure the pin to pin hole center dimensions, then manually if possible open your device to its fully extended position and measure the same two points. The difference is the stroke.
The accompanying images below illustrates a typical actuator measuring the Hole-to-Hole dimensions when open and closed.
Above: Linear Actuator measured when fully open
Above: Linear Actuator measured when fully closed
After determining the stroke length, which is crucial, the next step is to understand the force required for pushing or pulling. If possible, observe the actuator's force rating in action:
Determine the installation distance, also known as the hole-to-hole dimensions. This refers to the space between the mounting points of the actuator. Measure this dimension either directly from the actuator or from the application where it's installed
Check if your old actuator includes feedback sensors, like potentiometers or Hall effect sensors. Inspect the output cord; actuators without feedback sensors typically have only two wires connected to the motor.
Use the linear actuator filter widget on the FIRGELLI Automations website to refine your search. Input the stroke length, speed, and other specifications you've collected. This tool will help you narrow down your options efficiently. By following these steps, you can confidently select the ideal replacement actuator, even in cases where your existing actuator is missing labels or identifiable information.
Whilst this is a quick guide to help you quickly find a replacement Actuator, we have also written a more detailed article on his subject. You can view our other article here.
]]>
Replacing an actuator is a crucial task in maintaining various mechanical systems. Wondering how to do it correctly? In this article, we'll guide you through the essential steps, ensuring your equipment operates smoothly. Stick with us to learn the ropes of this fundamental maintenance process.
All actuators, basically have one main differentiating feature, the stroke. The stroke therefore is the best place to start in identifying the right type of actuator – specifically you need to replace. What is the stroke of the unit you are trying to replace, is your first starting point.
The stroke length refers to the distance the actuator can travel, and the force rating indicates the maximum load it can handle, either pushing or pulling force. These specifications are crucial for ensuring the new actuator meets the exact requirements of your application.
Additionally, consider the voltage requirement, which commonly falls within the 12Vdc or 24Vdc range. This information is essential for seamless integration into your existing setup. By adhering to these three critical criteria – type (electric linear), stroke length, force rating, and voltage – you can confidently navigate the selection process and find the perfect replacement that aligns precisely with your needs. Using our Linear Actuator selector tool you should easily be able to find the perfect replacement Actuator. Using our tool you can select the replacement actuator based on either the Force or Stroke.
It's essential to ascertain the force rating of your actuator before seeking a replacement. This rating indicates the force the unit can exert, either pushing or pulling. Typically found on the unit's label, this information is expressed in units like pounds (lbs) or newtons (N). Selecting a replacement actuator with a force rating capable of accommodating your application's load is crucial. Opting for a slightly higher force rating than strictly required provides an added safety margin. So firstly look on the label of the Actuator you are trying to replace to see if there is a Force Rating. If you cannot find a force rating then look for a Model number of the actuator, from here you can google the model number along with typing "Force rating" and Google should give you the results. If the model number is no written anywhere, perhaps because its worn off or removed, then you will somehow need to measure the weight of the object it is lifting or pushing.
The distance your actuator needs to travel, known as its stroke length, is the next critical consideration. This specification is often provided on the product label, but if absent, it can be measured directly. Measure the fully extended length of your existing linear actuator and subtract the length when fully retracted to determine the stroke length accurately.
The installation distance, also referred to as the mounting distance or hole-to-hole distance, denotes the space between the actuator's two mounting points. These points generally include the mounting hole at the rod end and the corresponding hole at the motor end. You can measure this dimension from either the actuator itself or the application in which the actuator is installed. Accurate measurement of this parameter is vital to ensure the replacement actuator fits seamlessly into your setup. This is where you are likely to have trouble finding a direct replacement because most brands have their own design and so have different dimensions. You may need to get creative with adjusting your applications to accommodate a slightly different installation size.
Understanding the power source driving your actuator is straightforward but pivotal. The power source could be an electrical outlet, a battery, or an adapter. This information is typically indicated on the power source itself. It's essential to distinguish between alternating current (AC) and direct current (DC) power sources. AC power sources might include common ratings like 110VAC or 220VAC, while standard DC power options encompass 12VDC, 24VDC, and 48VDC.
The Ingress Protection (IP) rating dictates the environmental conditions under which the unit can operate effectively. If your application is confined or indoors, a lower IP rating (IP20 to IP54) is often sufficient. In contrast, outdoor or harsh environments necessitate higher IP-rated units (IP65 to IP67) capable of withstanding exposure to elements like dust and moisture.
Although these specifications might not be readily accessible for all units, they're often provided in the unit's datasheets. If these datasheets aren't available, you can measure speed and noise level yourself during operation. If these parameters aren't mission-critical for your application, approximations can suffice.
At FIRGELLI Automations, each actuator listed on our website is accompanied by a datasheet containing comprehensive specifications and dimensional drawings. Utilizing our filter options for force, stroke, speed, feedback, and IP rating simplifies the process of identifying the optimal actuator for your specific application.
Examining whether your old unit features feedback sensors, such as potentiometers or Hall effect sensors, is the final step. A straightforward approach involves inspecting the output cord. Typically, units lacking feedback sensors will possess only two wires stemming from the motor. If additional wires are present, the unit may incorporate internal feedback sensors.
After gathering the necessary information from your existing actuators, feel free to contact FIRGELLI Automations. Our team of experienced product engineers is readily available to guide you through selecting an appropriate actuator replacement. With our expertise, you can confidently transition from a malfunctioning actuator to a high-performing replacement that aligns seamlessly with your application's requirements.
]]>Gear ratios are the unsung heroes behind the remarkable performance of gear motors. These ratios govern the relationship between the rotations of the input shaft and the output shaft, determining the trade-offs between speed and torque. In this article, we'll delve deeper into the world of gear ratios in gear motors, exploring different types of gearboxes, calculation methods, benefits, drawbacks, and the intricate dance between gear ratios and gear types. By demystifying this crucial aspect, we aim to equip you with a comprehensive understanding that bridges the gap between theory and practical application.
Types of Gearboxes in Gear Motors
Gearboxes come in various configurations, each tailored to specific applications and performance requirements. Two of the most common types found in gear motors are spur gears and planetary gears.
Calculating Gear Ratios
Gear ratios are expressed as a fraction or a ratio, indicating how many times the input gear must rotate to achieve one full rotation of the output gear. For instance, a gear ratio of 10:1 signifies that the output gear completes one revolution when the input gear makes 10 revolutions. The image below illustrates how the calculation is done.
Benefits and Drawbacks
Different gear ratios offer distinct advantages and trade-offs:
Gear Ratios and Gear Types: The Delicate Balance
The choice of gear ratio is closely intertwined with the type of gears used. For instance:
Considering Trade-offs
While high gear ratios offer immense torque, they also lead to slower output speeds, which may not suit applications requiring swift movement. Low gear ratios provide high-speed output but compromise on torque. Striking the right balance depends on the specific needs of your application.
Conclusion
Understanding gear ratios in gear motors unlocks the gateway to tailoring performance to precise requirements. Whether you're aiming for Herculean torque, lightning-fast motion, or a balance of both, gear ratios are the key. The choice between spur gears and planetary gears, the calculation of gear ratios, and the delicate dance between speed and torque allow engineers and enthusiasts to fine-tune the heart of mechanical systems. By mastering the art of gear ratios, you're poised to revolutionize industries, from robotics and automotive to industrial automation and beyond.
Check out our Gear Motors here
Click here
In the ever-evolving landscape of mechanical engineering, DC gear motors have become an indispensable force, revolutionizing various industries. Combining the remarkable power of DC motors with the mechanical advantage of gearboxes, these motors excel at delivering high torque at low speeds, making them versatile and ideal for numerous applications. This comprehensive blog post aims to provide an in-depth exploration of DC gear motors, covering their fundamental principles, manufacturing process, diverse applications, control mechanisms, and a guide to selecting the best motor for specific needs. Additionally, we'll delve into their pivotal roles in automotive technology, RV applications, robotics, and home automation.
DC gear motors represent a brilliant amalgamation of two critical components: a DC motor and a gearbox. The DC motor serves as the primary workhorse, converting electrical energy into mechanical rotary motion through the interaction of magnetic fields. On the other hand, the gearbox, often referred to as a reduction gear, is responsible for transforming the high-speed output of the DC motor into lower speeds while substantially increasing torque. This process is achieved by employing gears with varying numbers of teeth, enabling precise speed reduction and a remarkable boost in mechanical advantage.
This reduction in speed and increase in Torque are usually referred to as the "Gear Ratio" to complete the process. Typically the higher the gear ratio the higher the output torque and lower speed, conversely, the lower the gear ratio, the higher the speed and lower the force. For example, lets say a gear motor has a gear ratio of 10:1 (we would say 10 to 1 gear ratio) then this means the output speed of the DC motor rotates 10 times to get one revolution of the shaft coming out of the gear box. THUS, increase the torque approximately 10 fold, but reducing the speed 10 fold too.
In theory, a gear ratio of 10:1 would result in the torque increasing by 10 times and the speed decreasing by 10 times. However, in real-world applications, there are some losses in the system that can affect the actual output.
Gear systems are not 100% efficient, and there are mechanical losses, such as friction, which can lead to a reduction in the overall efficiency of the gear motor. These losses can slightly decrease the output torque and speed compared to the ideal theoretical values.
The efficiency of a gear system is typically expressed as a percentage and varies depending on the quality of the gears, lubrication, and other factors. For example, if the gear system has an efficiency of 90%, the actual torque increase and speed decrease would be slightly less than the theoretical 10 times.
So, while the gear ratio of 10:1 does indicate a considerable increase in torque and decrease in speed, it's essential to consider the efficiency of the gear system to determine the exact output values in real-world applications.
In addition to their primary role as powerhouses for mechanical motion, DC gear motors can effectively double as rotary actuators in certain applications. A rotary actuator is a type of motor that converts electrical energy into rotational motion, precisely controlling the angular position of an output shaft. With the integration of a gearbox, DC gear motors inherently possess the ability to perform rotary actuation, making them even more versatile. By leveraging the gear reduction capabilities of the gearbox, the output shaft's rotational speed and position can be controlled with remarkable precision. This unique characteristic allows DC gear motors to excel in applications that require precise angle adjustments and controlled rotational movements. As a result, they find extensive use in various industrial processes, robotics, and automation systems where accurate and repeatable rotary motion is paramount.
If DC gear motors are not suitable as rotary actuators due to specific limitations or constraints, it is important to consider other types of motors that specialize in rotary actuation, such as stepper motors or servo motors. Stepper motors provide precise incremental movement in discrete steps, while servo motors offer closed-loop control for accurate and continuous rotation. Understanding the distinctions between these motor types ensures the optimal selection for applications where precise rotary motion is essential.
The manufacturing process of DC gear motors is an intricate dance of precision engineering and cutting-edge technology. It commences with the fabrication of the core components of the DC motor, including the rotor, stator, and commutator. The rotor consists of windings that create magnetic fields when energized, interacting with the stationary magnetic fields generated by the stator to induce rotation. The commutator plays a vital role in converting direct current into alternating current, ensuring the continuous rotation of the rotor.
Simultaneously, the gearbox components, such as gears and shafts, undergo meticulous manufacturing to guarantee smooth operation and minimal mechanical losses. Gears are typically constructed from steel or plastic, depending on the application's requirements. The tooth profiles and surface finishes of these gears are carefully crafted to minimize friction and ensure efficient power transmission. Once the DC motor and gearbox components are ready, they are assembled with precision, ensuring seamless integration. The entire motor is then lubricated, and a series of rigorous tests are conducted to assess its quality and performance, guaranteeing a reliable end product.
The remarkable efficiency, compact size, and versatility of DC gear motors make them suitable for a wide array of applications, including but not limited to:
a. Automotive: One of the most ubiquitous applications of DC gear motors in the automotive industry lies in windshield wiper systems. The high torque and slow speed capabilities of these motors allow wiper blades to glide across windshields effectively, enhancing visibility during adverse weather conditions. Additionally, DC gear motors find application in power windows, mirror adjustment, seat adjustment systems, and even in power steering systems.
b. RV Applications: In the realm of recreational vehicles (RVs), DC gear motors play a pivotal role in powering slide-out mechanisms, leveling systems, and awning controls. Their ability to provide precise control and ample torque ensures the smooth operation of various RV components, significantly enhancing the overall camping experience for enthusiasts.
c. Robotics: The realm of robotics benefits greatly from the attributes of DC gear motors. Their compact design and impressive torque capabilities make them an ideal choice for actuating robot joints, wheels, and arms. The gear reduction ensures precise movement and control, allowing robots to execute intricate tasks with unparalleled accuracy and dexterity.
d. Home Automation: The charm of home automation lies in the seamless integration of various automated systems. DC gear motors find their niche in applications such as smart locks, curtain control systems, and automated blinds. Their quiet operation and energy efficiency contribute to the creation of a smart and harmonious home environment, accentuating the modern lifestyle.
Selecting the most appropriate DC gear motor for a specific application demands careful consideration of several factors:
a. Torque Requirements: Evaluating the required torque for a given application is paramount. Analyze factors such as load weight, friction, and other resistive forces to determine the appropriate torque rating needed for the motor.
b. Speed Requirements: Understanding the desired speed range for an application is crucial. Calculating the gear reduction ratio needed to achieve the desired speed can significantly impact the motor's overall performance and suitability for the task at hand.
c. Efficiency: Opting for a motor with high efficiency is essential to reduce energy consumption and heat generation. An efficient motor not only minimizes operational costs but also enhances overall performance and extends the motor's lifespan.
d. Size and Weight: Considering the available space and weight restrictions for the motor is vital. Compact and lightweight motors are preferred for applications with limited space, ensuring easy integration without compromising functionality.
e. Operating Environment: Evaluating the motor's ability to withstand the operating environment's challenges is critical. Selecting a motor with appropriate protection against dust, moisture, and temperature variations ensures optimal performance and longevity, even in harsh conditions.
f. Voltage and Current Ratings: Ensuring that the motor's voltage and current ratings align with the power source and control circuit is paramount. Adequate consideration should be given to avoid underpowering or overpowering the motor, as such mismatches can lead to reduced performance or even motor damage.
Check out our Gear Motors here
Click hereActuators are indispensable components in automotive applications, enabling precise mechanical movements. Understanding the operational duration of actuators on a 12V car battery is crucial for efficient system design. In this article, we answer this question assuming that a FIRGELLI 12V Utility model actuator with a 6-inch stroke id used, exerting 100 lbs of force that draws approx 4A of current. We will calculate the battery lifespan, discuss the impact of stroke length on longevity, and even touch upon the integration of solar panels to maintain battery charge levels. To do your own calculation, you can use our online calculator below, and you will need to know how much current the actuator draws at different loads, so refer to each product page where their will be graphs included that show the current draw at different load values.
Based on the documentation provided by the Utility actuator product page, let's assume our car battery has a capacity of 50 ampere-hours (Ah), meaning it can supply a constant current of 4A for approximately 12.5 hours (Source 1).
Calculating Battery Lifespan: To determine the actuator's operating time on a 12V car battery, we need to consider the battery's capacity and the current drawn by the actuator. Let's assume our car battery has a capacity of 50 ampere-hours (Ah), meaning it can supply a constant current of 4A for approximately 12.5 hours (50 Ah / 4 A = 12.5 h).
Key Duration: With each stroke of the actuator lasting 10 seconds (depending on stroke), we can calculate the number of strokes the actuator can perform before depleting the battery:
Battery Lifespan (in hours) = Battery Capacity (in Ah) / Current Drawn by Actuator (in A) Battery Lifespan (in hours) = 50 Ah / 4 A = 12.5 hours
Battery Lifespan (in seconds) = Battery Lifespan (in hours) × 3600 s/h Battery Lifespan (in seconds) = 12.5 h × 3600 s/h = 45,000 seconds
Number of Strokes = Battery Lifespan (in seconds) / Stroke Duration (in seconds) Number of Strokes = 45,000 s / 10 s = 4,500 strokes
Try this calculator below to calculate how many cycles you are likely to get out of your actuator based on the size of the battery you have and the stroke length of the actuator and size of the actuator, which in this case is based on the current draw of the motor.
Effect of Stroke Length on Battery Lifespan: It's worth noting that the stroke length of an actuator affects battery longevity. Longer strokes typically require more energy to complete, impacting the actuator's operational time. To gain further insights into this trade-off, a study published in the Journal of Engineering Science and Technology provides a comprehensive analysis of actuator stroke length and energy consumption (Source 2).
Integrating Solar Panels: Integrating solar panels can enhance battery lifespan and maintain optimal charge levels. A research paper published by the International Journal of Scientific & Engineering Research discusses the integration of solar energy with automotive systems and explores optimal solar panel sizes for various applications (Source 3).
Conclusion: Understanding the relationship between actuators and 12V car batteries is essential for estimating operational time. Citing the specifications provided by the actuator manufacturer and referring to studies published in reputable sources, we have calculated battery lifespan and discussed the impact of stroke length. Additionally, we introduced the concept of integrating solar panels, referencing a research paper that explores solar energy integration in automotive systems. By considering credible sources, we have provided readers with an informative and reliable resource to comprehend actuator lifespan and battery usage in automotive applications.
Sources:
]]>
In a world striving for sustainable and efficient practices, Tesla, the trailblazing electric vehicle manufacturer, is setting the stage for the next industrial revolution with the adoption of Industry 4.0 principles in its manufacturing facilities. Embracing cutting-edge technologies and digital integration, Tesla's visionary approach is transforming the way electric cars are produced, benefiting both the company and its customers, and setting a precedent for the future of automotive manufacturing.
Industry 4.0. Or the Fourth Industrial Revolution. Is a transformative movement in manufacturing that merges the physical and digital realms to establish smart and interconnected factories. Through advancements in technologies like the Internet of Things (IoT) Artificial Intelligence (AI) Cyber Physical Systems (CPS) cloud computing, 3D printing, and augmented reality (AR) Industry 4.0 revolutionizes the effectiveness, productivity, and sustainability of manufacturing processes.
At the heart of Tesla's groundbreaking approach lies its fully automated and interconnected electric vehicle manufacturing plant. Equipped with advanced IoT sensors, the facility collects real-time data at every stage of production, from raw material intake to the assembly line. This data-driven approach enables Tesla to optimize operations and promptly identify and address any potential inefficiencies, ensuring a seamless and high-quality manufacturing process.
Elon Musk, the forward-thinking CEO of Tesla, envisions a future where factories operate autonomously, stating, "Our vision is a factory where you can throw raw materials in one end, and a car comes out the other end, and nobody touches it. The factory is putting out a car at the other end that has never been touched by human hands."
By embracing Industry 4.0 principles, Tesla's electric vehicle factory achieves a level of efficiency and precision that was previously unthinkable. The seamless integration of machines, sensors, and data analytics ensures that each step in the manufacturing process is optimized for minimal waste and maximum output.
Beyond the numerous environmental and customer-centric advantages, Tesla's adoption of Industry 4.0 principles also yields substantial financial benefits for the company. The seamless automation and data-driven optimization lead to increased production efficiency and reduced operational costs. Tesla's smart factory can identify and address issues swiftly, minimizing downtime and maximizing output, resulting in higher productivity and profitability.
Additionally, the ability to personalize vehicles through Industry 4.0 technologies creates opportunities for premium pricing on customized options, boosting revenue streams. Tesla's loyal and ever-growing customer base values the ability to tailor their vehicles to suit their needs, willingly paying a premium for these personalized features.
Tesla's Industry 4.0-driven approach also plays a pivotal role in research and development, accelerating the pace of innovation in electric vehicle technology. By leveraging data analytics and AI, Tesla can swiftly analyze test results and implement improvements, shortening the development cycle of new models and features. This agility in innovation allows Tesla to stay ahead of the competition and maintain its position as a pioneering force in the electric vehicle industry.
"The embrace of Industry 4.0 technologies has revolutionized Tesla's business model," explains Mark Thompson, an automotive industry expert at Tech Insights. "Their data-driven approach not only improves manufacturing efficiency but also allows them to quickly adapt to market demands and continuously innovate, giving them a competitive edge in the electric vehicle market."
Tesla's success story in implementing Industry 4.0 principles serves as an inspiration for the entire manufacturing sector. As electric vehicles become increasingly popular and the demand for sustainable practices rises, traditional automakers are taking notes and gradually integrating these technologies into their production lines.
The future of manufacturing is undeniably shaped by Industry 4.0, where data, connectivity, and automation converge to create a new era of efficiency, sustainability, and customer-centricity. As more industries embrace these technologies, the benefits will extend far beyond electric vehicle manufacturing, revolutionizing how products are made and how businesses operate.
Through the adoption of Industry 4.0, companies not only unlock opportunities for growth and profitability but also fulfill their responsibilities towards a greener and more sustainable future. With Tesla leading the charge, we can expect to witness a transformation that transcends industrial boundaries, one that is both revolutionary and indispensable for the progress of humankind.
]]>Are you a fan of enjoying your favorite shows, movies, or sports games under the open sky? Picture having an outdoor entertainment center that elevates your outdoor living space while keeping your TV safe from the unpredictable weather.
Introducing the FIRGELLI Weatherproof Outdoor TV Lift Cabinet, a revolutionary product designed to enhance your outdoor living and entertainment. This sleek and modern cabinet is not just a standard TV enclosure; it is a state-of-the-art solution that provides protection and convenience all year round. This outdoor TV cabinet ensures that your TV is shielded from the elements, making it suitable for any climate, and the best part is - YOU CAN USE A REGULAR INDOOR TV, OUTSIDE WITH THIS CABINET.
Weather-Resistant Protection: Your TV's Shield from the Elements
Say goodbye to the days of worrying about expensive outdoor TVs or exposing your indoor TV to harsh outdoor conditions. The Outdoor TV Lift Cabinet allows you to use your regular indoor TV, eliminating the need to spend a fortune on a specialized outdoor TV. Equipped with cutting-edge TV lift technology, as seen on HGTV, this innovative cabinet conceals your TV when not in use, keeping it securely tucked away.
Saying Goodbye to Expensive Outdoor TVs
Built to withstand the harshest weather conditions, the Outdoor TV Cabinet features high-grade steel, LLDPE, and aluminum construction, ensuring exceptional durability and longevity. Its quick disconnect lid adds an extra layer of safety, preventing accidents during TV lift motion and allowing easy access to the TV during power outages.
Innovative TV Lift Technology: Hidden When Not in Use
Setting up the Outdoor TV Cabinet is a breeze. It arrives fully assembled, requiring only the attachment of the TV mounting bracket and your TV. The whisper-quiet TV lift mechanism operates with minimal noise, preserving the peaceful ambiance of your outdoor space. With universal mounting, the cabinet accommodates TVs up to 50" and lifts a total weight of up to 135 lbs.
Built to Last: Durable Construction for Harsh Conditions
Picture yourself watching the big game with friends, hosting an enchanting outdoor movie night under the stars, or simply enjoying your favorite shows in the fresh air. The Outdoor TV Lift Cabinet is your ultimate solution. Its water-resistant design, wide temperature range, and included winter cover ensure uninterrupted entertainment no matter the season.
Safety and Convenience: The Quick Disconnect Lid
As the centerpiece of your outdoor entertainment center, the Outdoor TV Lift Cabinet elevates your outdoor space like never before. Its modern design effortlessly complements any décor, while the cabinet's shape is thoughtfully engineered to withstand high winds, safeguarding your investment.
Hassle-Free Setup: Ready to Use in No Time
Gather your family and friends for unforgettable outdoor gatherings, surrounded by the beauty of nature and the thrill of top-quality entertainment. Say goodbye to expensive outdoor TVs and embrace the convenience of using your regular indoor TV safely and stylishly. Experience the best of both worlds with this cutting-edge outdoor TV cabinet.
Whisper-Quiet Operation: Maintaining Peaceful Ambiance
Take your outdoor entertainment to new heights today. Upgrade to the Weatherproof Outdoor TV Lift Cabinet and let it revolutionize your outdoor entertainment experience. Enjoy elevated outdoor living, create cherished memories, and embrace the ultimate fusion of technology and nature.
]]>
#2 Garage pop-up trunk lid liquor cabinet
#3 Drop down from cabinet hidden TV
#8 Secret sliding TV cabinet door
#9 Secret sliding bookcase door
#12 Flip up a widow
#15 Home simulators
#22 Slide-up window
#25 Dog flap opener
#28 Adjustable height Kitchen island
#30 Scissor Lift for lifting heavy objects off the floor
#33 swimming pool person lifter
#36 Swimming pool cover Lifter
#40 Cookie jar automatic opener
#41 Secret pop-up prized bottle safe
#42 Sliding painting to reveal a hidden TV
#44 Height-adjustable basketball hoop
#45 Home Robotics #46 Motorized artwork
#48 Cat litter box adjustable height for easy cleaning
#50 Homemade automatic defibrillator
#51 Home fish tank, automated lid opener
#52 Motorized Light fitting for easy cleaning
#53 Snow chute blower adjuster
#55 Motorized Ottoman lid opener that even a 7year od girl can install
]]>Setting up an actuator with a timer relay is a simple process. It allows you to control the actuator to open and close something at specific times of the day or run it multiple times throughout the day. You can even make the actuator operate in a continuous loop, opening and closing something at regular intervals of seconds, minutes, or hours. The FIRGELLI FCB-1 Control box is equipped with a built-in Timer relay feature that enables you to program the actuator's movement start and close times.
Let's imagine you have a production facility that requires a material handling operation at certain times of the day. For instance, you want to open a flap, door, or push a tray precisely at 9 am and then close it at 9:30 am. Later in the day, maybe at 2 pm, you want to open it again and close it at 4 pm. With the FCB-1 controller, after setting the time on the clock, you can program up to 5 different opening and closing times. Additionally, you can choose the specific days on which you want this program to run.
To understand the process better and learn how to program the FCB-1 controller with its built-in timer relays, I recommend watching the video provided. It demonstrates the controller's features in action and guides you on programming it to achieve the desired functionality.
Another useful Timer relay function of this controller is the Interval mode. In this mode, you can set the time interval in seconds, minutes, or hours, indicating how long the actuator/s should wait before extending and retracting. Unlike the previous mode, Interval mode does not follow the time of the day but operates as an incremental timer, repeatedly performing the specified function. Let's take an assembly factory as an example. If you need a production line to repeatedly open or close, lift or drop something every 5 minutes, the interval mode allows you to set the actuators to perform this function constantly throughout the day.
The video mentioned earlier also demonstrates how to program the Interval mode using the built-in LCD touchscreen, ensuring ease of use. Compared to traditional timer relays, the FCB-1 controller provides greater accuracy because mechanical timers tend to be less precise, and their time settings are not as precise either. Additionally, timer relays require a separate power source for the actuator, whereas our FCB-1 controller operates both the controller and actuators using the same power source.
Moreover, the FCB-1 controller can run up to 4 actuators simultaneously, offering more flexibility in controlling the opening and closing of multiple components at the same time.
An actuator is a crucial component found in devices or machines, facilitating their physical movements by converting various forms of energy, such as electrical, air, or hydraulic, into mechanical force. In essence, it is the fundamental element that empowers motion in any machine. When exploring the purpose of an actuator, one can draw parallels to the functionality of the human body. Similar to how muscles enable the conversion of energy into motion, such as the movement of arms or legs, actuators operate within machines to execute mechanical actions. |
1. Basics of an actuator |
2. Different types |
3. Applications |
4. How to choose |
5. How to install |
6. Versatility |
An actuator can be described as a component found within various devices and machines, whose function is to convert energy from different sources, such as electrical power, hydraulic pressure, pneumatic forces, and more, into controllable mechanical motion. The specific input requirements and operational characteristics of an actuator depend on the type of energy to be converted and the intended purpose of the actuator.
Electric actuators utilize electric current or voltage as input to generate the desired mechanical output. Hydraulic actuators leverage incompressible fluids to produce force and motion, while pneumatic actuators rely on compressed air to achieve the same result. Regardless of the specific energy input, the ultimate outcome is the conversion of energy into mechanical energy, which manifests as physical movement or the execution of mechanical tasks.
Despite not gaining the same level of daily media attention as concepts like artificial intelligence and machine learning, actuators occupy a crucial role in the modern world, unparalleled by most other devices ever invented. They serve as indispensable components in numerous industrial applications, ranging from mechatronics systems controlling robotic arms to the precise management of engine parameters in automotive systems. Actuators contribute significantly to the efficient and effective operation of various machinery and equipment and there are billions of them in existence today.
In summary, an actuator represents a vital link between energy sources and mechanical output, converting diverse forms of energy into controlled physical motion. Its reliable and precise functioning enables the practical realization of numerous technological advancements, underscoring its indispensable status in today's industrial landscape.
"Actuators may not grab headlines like artificial intelligence and machine learning do in the media, but they play an integral role in our modern world that is unparalleled by any other device ever created."
First, we have electric linear actuators. Picture these as the workhorses of the actuator family. They're designed to produce linear motion, meaning they push or pull in a straight line. Think of a motorized rod extending or retracting, enabling precise and controlled movement. Electric linear actuators find applications in various domains, from robotics and automation to adjustable furniture or even medical equipment.
Next, we have rotary actuators, or DC Gear Motors, as they are sometimes called. These are the siblings of electric linear actuators, but instead of linear motion, they rotate or turn. They're like the spinning heart of a machine, providing rotational force to move components. You'll find rotary actuators in things like industrial machinery, valves, robotics, or even windscreen wiper motors, so as you can imagine they come in a huge range of sizes too. DC Gear motors are found in all Linear Actuators, it is not until you add a leadscrew and some electronic limit switching do they turn into a Linear Actuator. The Electric gear motor is what creates the rotary motion from a Motor, and the gears are used to slow down the speed but increase the torque, to allow for a more usable rotary motion to be made available for every day applications. To summarize a DC gear motor, it makes rotary motion usable. An electric motor on its own is not very usable, They are too fast and don’t have much torque. The gear box is added onto the motors to slow them down and increase torque to make a useful motion control device.
Now, let's talk about piezo actuators. They're the technological magicians of the actuator world, using piezoelectric materials. When an electric field is applied, these materials change shape, resulting in highly precise motion. Piezo actuators are known for their exceptional accuracy, responsiveness, and ability to operate in demanding environments. They're often used in fields like nanotechnology, microscopy, and even in high-end audio devices. The downside of Piezo actuators is that their stroke in in the microns, in fact you are never likely to see a Piezo actuator with a stroke of more than 10mm.
Moving on, we encounter hydraulic and pneumatic actuators. They operate on different principles, but both use fluid power to generate motion. Hydraulic actuators use incompressible liquids, while pneumatic actuators employ compressed air. These actuators are known for their immense force capabilities, making them ideal for heavy-duty applications. You'll find hydraulic actuators in construction machinery, industrial presses, or even aircraft landing gear. Pneumatic actuators, on the other hand, are commonly found in automation systems, air-powered tools, and even in the control of valves or gates.
Lastly, we have track actuators also known as slider actuators. They're like the versatile performers of the linear actuator family, capable of linear motion along a track or rail. Imagine a slider moving smoothly back and forth, enabling precise positioning or adjustments. Track actuators find use in various applications such as robotics, camera sliders for filming, or even in medical devices where accurate movement along a track is required.
Actuators play a crucial role in bringing motion and automation to various devices and systems we encounter in our daily lives. These devices act as the "muscles" of machines, converting energy into mechanical motion to perform a wide range of tasks. From simple on-off switches to complex robotic systems, actuators find application in numerous fields, offering enhanced functionality, convenience, and efficiency.
Actuators come in various forms, each tailored to meet specific requirements and tasks. Let's explore some of the different types of actuators and some typical applications they excel in:
Selecting the right actuator depends on various factors related to your specific requirements. Considerations include the extent of movement needed in your system (linear or rotary), the required force, whether the force will be consistent throughout the actuator's stroke or only in one direction, the importance of speed, and the availability of input energy.
These questions may seem broad, but they are crucial factors that need to be addressed. At FIRGELLI, we specialize in Electric Linear Actuators and also offer some Rotary Actuators. We have developed tools to assist you in determining the appropriate actuator model for your application. The typical process involves the following steps:
Does your application need rotary or linear movement. if it needs linear movement then goto our Linear Actuator selector page. If you need Rotary movement then goto our rotary actuators page.
The primary purpose of an actuator is to generate movement or lift an object. In your specific situation or application, it is crucial to determine the weight of the object. Keep in mind that the load distribution may not be uniform throughout the actuator's travel.
The load capacity of an actuator indicates the maximum weight it can lift. While different actuators may appear similar, their load capacities can vary. Therefore, before purchasing an actuator, it is essential to ensure that its capacity matches the weight of your object.
For instance, let's consider that you need to lift a weight of 100 lbs. In this case, we do not recommend buying a 100 lbs force actuator because it is important to have a safety margin built into the system. Running an actuator at its maximum power level is not ideal, just like driving a car at its maximum speed constantly. The car is not designed for this sustained high-speed operation.
Therefore, if you require a 100 lbs force, we would suggest choosing a 150 lbs or 200 lbs force model to ensure safety and optimal performance.
When it comes to electric linear actuators, there are primarily two main types: those with feedback and those without. An actuator without feedback operates by simply moving in and out, without any built-in capability to determine its own position when it is between strokes. Unless you provide a signal to stop its movement during the stroke, it will continue to move.
However, certain applications require knowledge of the actuator's position during its stroke. There can be various reasons for this, such as the need to move something to a specific position or synchronize multiple actuators to run at precisely the same speed and timing, regardless of the force or changes involved.
In the latter case, a feedback actuator is necessary. These types of actuators include built-in sensors, such as Hall or Optical sensors, which provide feedback to a controller. This feedback allows the controller to constantly monitor and determine the actuator's position.
The FIRGELLI FCB-1 controller is a device that can be connected to up to four actuators simultaneously, reading the position signals from all four to provide synchronized control.
If positional control is not required for your application, a simple actuator without feedback will be more than sufficient.
If you are considering an electrical system for your actuator, it's essential to determine the available voltage and current draw. However, even if you opt for hydraulic or pneumatic systems, you will still require electricity to operate them. The key point here is that for mobile applications like cars or trucks, it's common to have a 12VDC power supply available.
Installing an actuator will depend on several factors, such as the location of the connecting points on the actuator. If you are installing a linear actuator, you must consider the type of motion it will produce. For instance, even though the actuator is linear, it doesn't mean that its motion will be strictly linear. Let's consider a scenario where you are lifting a hinged hatch to access the attic, similar to opening a trunk lid. In this case, the actuator will rotate through an angle as it opens the hatch or trunk lid. Therefore, it's crucial to allow the actuator to rotate freely during operation. This is why linear actuators are equipped with clevises on each end, which enable the use of a cross pin to connect the actuator to the application and allow for rotational movement. Typicall people use an Actuator bracket for each end of an actuator and these brackets are matched with the actuator model been used.
"With the growing popularity of automation trends, customers are continuously seeking avenues to incorporate actuators into their applications."
Actuators offer a wide range of versatile features, making them suitable for numerous applications and industries. Their ability to generate precise and controlled movement enables their integration into diverse systems, enhancing automation and efficiency.
In industrial settings, actuators find utility in robotics, manufacturing equipment, and assembly lines. They enable precise positioning, lifting, pushing, or pulling of objects, contributing to streamlined production processes. Actuators are also commonly used in automotive applications, such as power windows, seat adjustments, and automated doors, providing convenience and comfort to users.
In the field of healthcare, actuators play a vital role in medical devices and equipment. They enable the precise movement of surgical tools, adjustable beds, and mobility aids, enhancing patient care and comfort. Actuators also find applications in the aerospace industry, where they control various functions such as landing gear deployment, wing flap adjustments, and satellite positioning systems.
Moreover, the versatility of actuators extends to home automation, where they are employed in smart home systems, motorized furniture, and automated window blinds. These actuators enhance convenience, energy efficiency, and overall comfort within residential spaces.
The adaptability of actuators is further evidenced by their use in agricultural machinery, ventilation systems, solar panels, and even artistic installations. They offer precise control, reliable operation, and endurance, allowing them to thrive in diverse environments and applications.
With their versatility and wide-ranging capabilities, actuators continue to revolutionize various industries, enabling automation, enhancing functionality, and improving overall performance in countless applications.
Why choose FIRGELLI electric linear actuators? For more than 20 years, FIRGELLI has been supporting its customers in their product development projects with complete turnkey solutions.
]]>For over 15 years, FIRGELLI has been at the forefront of creating innovative products that meet the ever-changing needs of our customers. We understand the importance of adapting to new trends and lifestyles, which is why we're excited to introduce the FA-U electric actuator.
Designed with the user's comfort and needs in mind, the FA-U is a game-changer in the furniture market. This innovative, compact, and lightweight actuator offers exceptional performance, setting a new standard in size, weight, and power ratio.
Key features of the FA-U electric actuator include:
The FA-U is the perfect solution for optimizing domestic equipment, and it can be equipped with Hall sensors for positional feedback and precise adjustments. Additionally, it offers a high level of protection with an IP66 rating, ensuring compliance with medical requirements.
Applications of the FA-U electric actuator in furniture equipment are diverse. Here are some notable examples:
Caravans: With limited space, compact electric actuators like the FA-U provide significant advantages in enhancing comfort and optimizing space in caravans.
Kitchens: Prioritizing aesthetics and functionality, the FA-U is ideal for opening and closing exhaust hood ventilation systems in modern kitchens, offering an advanced solution without compromising design.
Chairs and beds: The FA-U can be seamlessly integrated into chairs and beds, enabling fast, quiet, and smooth adjustment of the backrest, enhancing user comfort.
Recliners and couches: In home furniture, the FA-U excels at meeting the latest market requirements of compactness and practicality, making it perfect for adjusting furniture legs or backrests while maintaining a minimalist design.
The FA-U electric actuator from FIRGELLI revolutionizes the furniture market with its exceptional performance, compact design, and versatile applications. Experience the future of furniture automation with the FA-U and elevate your living spaces to new heights of comfort and convenience.
]]>FIRGELLI’s new Industrial Motion solution, the Super Duty series electric linear actuator, was made to get the job done for various applications – including agricultural, Industrial, Heavy duty Automotive and material handling type applications – where a powerful and tough actuator is needed.
The F-SD is the most versatile actuator in the FIRGELLI line-up, because it offers everything, all in one compact package: High force, low noise, Hall sensor feedback, IP66 rating, 25% duty cycle, and 12 off-the-shelf stroke options as standard in 2 force options. Designed for heavy-duty applications and harsh working environments where durability and reliability is required.
Ideal for industrial applications, the F-SD electric actuator boasts a standard duty cycle of 25 percent at full load. Its impressive stroke range of 2 inches to 24 inches ensures exceptional adaptability to meet diverse application requirements. The F-SD's flexible design elements facilitate seamless integration without compromising power, allowing for a harmonious balance between functionality and ease of use.
The F-SD electric linear actuator built-in limit switches along the insude of the outer tube, allowing customers to order custom stroke lengths with ease and without increasing price. Depending on an application's requirements, the F-SD can be customized with different feedback options for improved control and accuracy of motion, such as Hall Effect Sensors, Potentiometer, and other onboard electronics. The standard is Hall sensors off the shelf.
FIRGELLI has developed an extensive line of industrial electric actuators specifically designed for high-capacity applications in modern material handling. This series offers a wide range of position feedback options and IP ratings to meet diverse requirements. The industrial line actuators from FIRGELLI seamlessly integrate into existing systems, enhancing the ease of operation and ultimately improving the performance of material handling equipment. With FIRGELLI's industrial electric actuators, you can achieve optimal efficiency and productivity in your material handling operations.
In the realm of agricultural processes, electric actuators have become indispensable. They play a vital role in enhancing farm profitability and meeting the ever-increasing demand, all while ensuring competitiveness. By leveraging electric actuators, farms can optimize their operations, streamline processes, and achieve greater efficiency. With their versatility and reliability, electric actuators contribute significantly to the agricultural industry's success in a rapidly evolving market.
Designed to handle high loads, the robust F-SD electric linear actuator proves to be an excellent choice for various agricultural machinery. It offers exceptional performance in driving equipment such as harvesters, spreaders, grain handlers, combines, and tractors. With its power and reliability, the F-SD electric linear actuator empowers agricultural machines to operate efficiently and effectively, ensuring optimal productivity in demanding agricultural applications.
The versatility of the F-SD electric linear actuator extends to a wide range of commercial and industrial applications. It finds excellent utility in commercial lawn mowers, scrubbers, sweepers, and material handling equipment. Electric actuators offer innovative solutions for intralogistics, and the F-SD stands out as an ideal choice for conveyor systems. With its robust performance and adaptability, the F-SD electric linear actuator enhances the efficiency and effectiveness of various commercial and industrial operations, providing reliable and precise motion control.
FIRGELLI's new smart controller can control and syncronize up-to 4 Actuators. This innovative touchscreen feature allows many control options from customizing the speed to adjusting the limit switches, and even giving you a full set of timer features allowing you to turn on and off the actuator at different times of the day, days of the week etc. This give you a complete Actuator controller set-up to be able to handle most daily activities.
The Actuator Smart Controller paired with 1 to 4 actuators offers exceptional functionality and convenience. Its features include synchronous mode for simultaneous movement, adjustable speed for fine-tuning, and customizable limit positions. It seamlessly works with various feedback systems and allows direct control from the box.
The LCD touch screen ensures effortless navigation, while timer control options and interval mode offer precise scheduling. With easy setup, robust wiring, and calibration function, this smart controller provides a reliable and synchronized operation for a wide range of applications.
]]>
Why choose electric linear actuators for your equipment design? |
1. Programmable |
2. Accurate |
3. Customizable |
4. Safe |
5. Synchronizable |
6. Sustainable |
7. Compact |
8. Maintenance free |
9. Energy efficient |
10. Ergonomic |
Explore the advantages of electric linear actuators as a sustainable substitute for pneumatic and hydraulic systems. Unlock numerous benefits for your engineering projects. Find 10 compelling reasons to embrace electric linear actuators in your upcoming equipment development endeavors.
The demand for cutting-edge equipment is continuously rising to fulfill increasingly advanced technological demands. Manufacturers and consumers alike seek the latest innovations that enhance safety, speed, precision, ergonomics, and functionality. These innovations aim to simplify lives and boost productivity and efficiency.
Electric actuators play a vital role in product development across various industries. From linear actuators to lifting columns and gear motors, they seamlessly integrate into industrial, medical, domestic, and ergonomic applications. These versatile actuators enable smooth movement, allowing for pushing, pulling, raising, lowering, and load orientation. With their growing power and sophistication, electric actuators are gradually replacing cumbersome hydraulic and pneumatic systems. Uncover the multitude of advantages offered by electric linear actuators.
Electric linear actuators operate in conjunction with an electronic control box, which can be either external or integrated. This control box, equipped with advanced software, effectively manages and coordinates the various movements required by the application. Consequently, a wide range of parameters can be precisely programmed, including speed, stroke, safety functions, and motor synchronization. This level of control allows for fine-tuning and customization to meet specific operational requirements.
Electric actuators excel in delivering exceptional precision in both movement and control. They ensure smooth, seamless motion characterized by jerk-free operation and a soft start and stop function. Moreover, electric actuators offer precise control that can be tailored to meet specific requirements. For instance, it is possible to program variable speeds within the stroke, accommodating applications that demand such flexibility. This level of customization extends to other parameters as well, ensuring a highly adaptable solution.
Electric actuators offer extensive customization options to meet precise specifications. Regardless of your application requirements, you can define critical parameters such as speed, stroke, type of attachment, and many others. This level of customization ensures the creation of an electric motion system that precisely aligns with your project's needs. With the ability to tailor the electric actuators to specific requirements, you can achieve optimal performance and functionality for your application.
Electric actuators can incorporate several safety options to ensure longevity and protect both users and equipment from potential damage. These safety features cater to various needs, including:
These safety measures collectively enhance the reliability and protectiveness of electric actuators, ensuring their efficient and secure operation, not all actuators have them, but this show the available options that can each be integrated into an actuator
To learn more about the safety options of FIRGELLI electric actuators, check out our dedicated article!
Thanks to position sensors, such as Hall sensor’s or Optical sensor's and even potentiometers, two or more electric linear actuators can operate in a synchronized movement. The sensors will provide feedback to the control box, which will adapt the speed of the different motors for perfectly synchronized movement. Synchronization is ideal when the load requires several motors to operate with smooth and stable motion, or the application has in-even loading.
FIRGELLI offers several different position sensors for electric linear actuators:
Electric linear actuators can be equipped with various position sensors to enhance functionality and precision:
By incorporating these sensors, electric actuators can achieve enhanced positional control and accuracy in various applications.
To learn more about FIRGELLI electric actuator sensors, check out our article!
Electric linear actuators are engineered for a prolonged service life. Their components are designed to safeguard internal mechanisms and withstand environmental stresses. The motion mechanisms are treated with lubrication, which minimizes friction, lowers operating temperatures, reduces noise and vibration, and prevents premature wear. These measures contribute to increased longevity and durability of the actuators.
To ensure the utmost reliability, FIRGELLI provides additional options for their devices. Many electric linear actuators offer varying levels of IP (Ingress Protection) protection, enabling them to withstand solid and liquid contaminants from the external environment. Certain industrial electric actuators from FIRGELLI can achieve an impressive IP rating of up to IP68, making them suitable for withstanding extreme conditions encountered in industrial settings. This commitment to reliability further enhances the performance and resilience of FIRGELLI electric linear actuators.
For more information, see our article on protection ratings for electric actuators.
Electric linear actuators possess a compact design that facilitates seamless integration into diverse equipment types. Whether it's large-scale industrial machines, medical equipment, or small furniture, these actuators excel in enabling the creation of complex systems with multiple movements. The compactness of their design empowers product engineers with exceptional versatility, allowing for the integration of multiple electric actuators within a single piece of equipment, even when space for installation is limited. This versatility and space-efficiency make electric linear actuators an ideal choice for a wide range of applications.
Unlike hydraulic or pneumatic actuators that rely on hoses, fluid injection, or air compressors, electric actuators operate without such components. This key distinction positions electric actuators as an excellent alternative that minimizes the need for regular maintenance. Since electric actuators do not have the potential for leaks, they offer a maintenance-free solution that is clean and easy to use. These features prove particularly valuable when the actuator mechanism is located in inaccessible or hard-to-reach areas. By choosing electric actuators, you can enjoy the convenience of a reliable and hassle-free actuation system.
The electric linear actuator consumes little energy compared to hydraulic and pneumatic systems. Most FIRGELLI control boxes have a standby power consumption of less than 0.1 W. And the Actuators themselves consume around 3Amps on average which is significantly less than Hydraulic systems.
Electric actuators exhibit remarkable versatility, enabling a wide range of movement possibilities and facilitating the design of ergonomic and comfortable equipment. Their adaptability to individual requirements enhances accessibility and promotes seamless integration. By leveraging electric actuators, tasks become more manageable, and equipment performance and productivity are enhanced across various activities. Consequently, electric actuators find their application in numerous everyday equipment, transcending industry boundaries and catering to diverse needs with utmost efficiency.
Why choose FIRGELLI electric linear actuators? For more than 20 years, FIRGELLI has been supporting its customers in their product development projects with complete turnkey solutions.
]]>
Experience all there is to know about Actuators with our in-depth video we call: Actuators 101 &102!. Our latest video dives deep into greater detail of actuators including a full dismantling of a few different types. We specifically look at different types of Feedback Actuators, so you can see how they differ from each other, while examining different types of actuators in general. This video suite someone who wants to take a closer inside look at what’s inside the Actuators, so you understand why they are all so different. For example! Why are some Actuators quiet and some noisy?. We we delve into this and actually show you in detail what makes some Actuators quiet and some noisy. The more you understand all these subtle difference in Actuators then better you are prepared to buy the right ones for your application.
The video you just watched provides an insightful glimpse into the incredible capabilities of electric linear actuators. Firgelli’s Electro Mechanical Actuators are designed to convert electrical energy into smooth and controlled linear motion, offering numerous advantages over their hydraulic or pneumatic counterparts. From what Hong this video now you are probably already better educated and prepared for your next project.
Electric linear actuators rely on multiple components that cooperate in unison to facilitate effective performance. The primary element is the motor that transforms electrical energy into mechanical power. DC motors are popularly selected though different options may be utilized as per requirement.
Once set in motion, the motor's rotation is transformed into linear movement through either a lead-screw or belt driven mechanism. Screw-driven variants involve a threaded screw plus nut arrangement while belt-driven version uses belts or pulleys to ensure flawless precision and dependability with regards to achieving linear displacement.
Other crucial components include housings meant for protection, structural support and most significantly Feedback systems like potentiometers, optical sensors or hall sensors - allowing continual real-time positioning monitoring with accurate control over movement adjustments.
In the video tutorial about building advanced machinery parts using state-of-the-art actuator devices, we explored critical differences between two popular actuator types: Track Actuators and Rod Actuators. Track actuators consist of a sliding carriage supported by rails moving on a designated path providing precise linear motion for high-capacity loads in industrial settings such as manufacturing plants & factory automation tools where accuracy is crucial in positioning of heavy machinery.
Meanwhile, Rod Actuators utilize cylinders with piston connected to their positive displacement force generators which provide less capacity movement through shorter strokes making them useful in automotive, aerospace systems, homes/building automations & medical equipment applications where smaller movements are needed but still compact efficiency remains important. When considering either type for use remember how each approach represents itself; choose what suits best your project requirements especially taking specific aspects such as load capacity needed, strokes required, piece precision standards etc;
]]>
In today's blog post, we are excited to introduce you to a new technological marvel in the world of electric linear actuators—the FIRGELLI FCB-1 control box. This cutting-edge device revolutionizes the way you can synchronize and control multiple actuators simultaneously. In this post, we will provide an overview of the FCB-1 control box and its features, and then delve into a detailed discussion about how to sync two electric linear actuators using this remarkable device. The Ful video on how to Sync 2 Actuators is below
Blog Post: Hello there, fellow enthusiasts of electric linear actuators! Today, we have an exciting topic to discuss—the remarkable FIRGELLI FCB-1 control box. This ingenious device opens up new possibilities for synchronizing and controlling multiple electric linear actuators with ease. In this blog post, we will introduce you to the FCB-1 control box and provide a comprehensive overview of its features and capabilities. Moreover, we will take you through a step-by-step guide on how to sync two electric linear actuators using this advanced control box.
The FIRGELLI FCB-1 control box boasts an array of cutting-edge features that will leave you impressed. With its built-in LED touch screen, you gain complete control over your actuators via an intuitive control panel. One of the most remarkable aspects of this control box is its ability to synchronize up to four actuators, ensuring they operate at the same speed. Even if you choose to use different types of actuators, the FCB-1 allows seamless synchronization.
Let's dive into the core functionality of the FCB-1 control box. Not only can you adjust the speed of your actuators, both during extension and retraction, but you can also set precise limit switches to define their start and stop positions. This eliminates the need to rely solely on the built-in limit switches of the actuators themselves, providing you with greater flexibility and control.
One noteworthy aspect of the FCB-1 is its compatibility with various electric linear actuators. It works seamlessly with actuators equipped with built-in feedback systems, such as hall sensors or optical sensors. These feedback mechanisms enable the control box to precisely control the speed, adjust limit switches, and achieve synchronization. Whether you are using FIRGELLI actuators or other brands, as long as they have the necessary feedback mechanisms, the FCB-1 can enhance their performance.
The versatility of the FCB-1 control box extends to its power requirements. It can operate on either 12 or 24 volts, catering to different setups and applications. Moreover, it offers multiple control options. You can wire in a separate switch, connect it to an Arduino or PLC system, or simply use the control box's touch screen interface to control all aspects of your actuators. It's a user-friendly and adaptable solution for your electric linear actuator needs.
Now, let's walk through the steps of syncing two electric linear actuators using the FIRGELLI FCB-1 control box. The video provided above demonstrates the process in detail, but here's a summarized guide:
Conclusion: The FIRGELLI FCB-1 control box opens up new horizons in the world of electric linear actuators. With its advanced features, compatibility with various actuators, and user-friendly interface, it provides a seamless solution for synchronizing and controlling multiple actuators. Whether you are a DIY enthusiast, a robotics enthusiast, or involved in industrial automation, the FCB-1 control box offers a powerful tool to enhance the performance and functionality of your electric linear actuator systems. So, go ahead and explore the possibilities unlocked by the FIRGELLI FCB-1 control box today!
To watch our video on how to Sync 4 Actuators you can view that blog and video here.
]]>