Tripod CV Joint: Plunge Motion and Ideal Force Comparison

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A plunging tripod constant-velocity joint uses three trunnions and roller units running in axial tracks. This calculator provides ideal torque-radius arithmetic and entered travel ratios, not contact-load or binding predictions.

Tripod Joint Interactive Calculator

Enter torque, pitch radius, plunge, comparison travel and joint angle. Outputs are ideal force and travel comparisons under stated assumptions; they are not component ratings.

0°

Assumed equal-share force
--
Equivalent tangential force
--
Plunge / entered travel
--
Angle to input ceiling
--

Equation Used

Ft=T/r; Froller,assumed=Ft/3; plunge ratio=100p/L; angle to input ceiling=30deg-alpha.
T/r is an equivalent tangential force at the entered radius. Dividing by three assumes simultaneous equal load sharing, which a real articulated joint does not generally guarantee. The final angle is only distance to this calculator's input maximum.
  • Torque is represented by one equivalent tangential force at the entered pitch radius.
  • The per-roller value assumes equal sharing among all three rollers.
  • Plunge and travel are independent entered magnitudes; their ratio may exceed 100%.
  • Thirty degrees is only the calculator input ceiling, not a binding or allowable angle.
  • Track geometry, articulation kinematics, contact distribution, friction, vibration, stress, fatigue, lubrication, tolerances and ratings are omitted.
Watch the Tripod Joint in motion
Video: how tripod joint mechanism works simple animation by Nguyen Duc Thang (thang010146) on YouTube. Used here to complement the diagram below.
Same mechanism and inputs as the interactive calculator.

Three Trunnions, Rollers and Axial Tracks

U.S. Patent 4,932,922 describes a hollow outer part with three equally spaced longitudinal grooves and an inner part with three projecting trunnions carrying rollers, with axial plunge allowed. EP 0 009 224 likewise describes three rods spaced 120° apart, three rollers and three pairs of raceways.

What This Calculator Represents

The tool converts entered torque to an equivalent tangential force at an entered radius. It then shows an explicitly assumed equal three-way share, a direct plunge/travel ratio and distance from entered angle to the input-angle maximum.

Ideal Arithmetic

equivalent tangential force = T/r
assumed equal-share force = T/(3r)
plunge/travel ratio = 100p/L
angle to input ceiling = 30°-alpha

Worked Assumption Example

At 250 N·m and 30 mm radius, equivalent tangential force is 8,333 N. An equal three-way assumption gives 2,778 N per roller. Entered plunge 35 mm over 50 mm is 70%, and 10° is 20° below the input-angle maximum.

Model Boundary

  • Calculated: torque-radius equivalence and direct entered ratios.
  • Assumed: equal load sharing among three rollers.
  • Not calculated: actual roller forces, joint kinematics, binding, allowable angle, track contact, friction, plunge force, stress, fatigue, wear, vibration or safety.

Frequently Asked Questions

Do all three rollers always share load equally?

No.

Is 30° an allowable joint angle?

No. It is only the input ceiling.

Can plunge ratio exceed 100%?

Yes, when entered plunge exceeds entered comparison travel.

Is T/r a measured contact force?

No. It is an equivalent tangential force.

Are friction and articulation effects included?

No.

Can this calculator select a CV joint?

No.

References

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