Mechanisms — mechanical counter

Recent Blogs

Tappet-and-stud Counter Wheel diagram
Tappet-and-stud Counter Wheel: Ideal Indexing Calculator
Calculate ideal pitch, accumulated steps, final index and wheel turns from entered positions and stud passes. Every pass is assumed to complete one step.
Tappet Stud and Ratchet for Revolution Counter diagram
Tappet-stud Revolution Counter: Entered Count Comparison
Compare verified revolutions and logged counts against an ideal one-count-per-revolution reference. Differences do not identify mechanical faults.
Single-tooth Small Wheel to Large Intermittent diagram
Single-tooth Small Wheel to Large Intermittent Mechanism: How It Works, Parts, Formula & Uses Explained
How a single-tooth driver indexes a large count wheel one notch per revolution — geometry, sizing math, and a worked sawmill tally counter example.
Single-tooth Small Driver, Lock by Rim diagram
Single-tooth Small Driver, Lock by Rim Mechanism Explained: How It Works, Parts, and Diagram
Single-tooth small driver with rim lock: how this intermittent counter wheel indexes one notch per input revolution, with formulas, examples, and trade-offs.
Single-tooth Driving Wheel and Notched Wheel diagram
Single-tooth Driving Wheel and Notched Wheel: How This Intermittent Indexing Mechanism Works
How a single-tooth driving wheel and notched wheel produce 1-step-per-revolution intermittent motion for counters, score reels, and dispensers — with formulas and worked examples.
Mutilated Wheel-pinion Intermittent diagram
Mutilated Gear Intermittent Drive: Tooth Sector and Holding Pair
Explore a mutilated gear with a holding ring and cam. Calculate ideal output step, sector arc, dwell fraction and dwell time from tooth counts and...
Modification of Two-pawl Lever diagram
Modified Two-Pawl Lever: Ideal Indexing
Explore a modified two-pawl lever that advances a ratchet one tooth on each half-stroke. Calculate ideal indexing rate and wheel speed from lever cycles and...
Jumping Intermittent Rotary (drop-and-pawl) diagram
Drop-and-Pawl Intermittent Rotation: Indexing Calculator | FIRGELLI
Compare star-wheel step angle, events per revolution and average event frequency. Brown movement 63 supplies the historical sequence; the current illustration does not solve contact...
Driving Wheel with Internal Rim Guard diagram
Driving Wheel with Internal Rim Guard: How It Works, Parts, Formula & Diagram Explained
Explore a tappet and studded disk with an inner retaining rim. Adjust spacing, stud count and speed to calculate contact timing and output steps.
Spur-gear Stops diagram
Spur-gear Stops Mechanism: How It Works, Diagram, Formula, and Uses Explained
Spur-gear Stops limit rotation to a fixed number of turns in safes, winches, and counters. See how they work, the math, and real industrial examples.
Operation of a Counter diagram
Operation of a Counter: Hiscox Sector-and-Pin Cascade
Explore Hiscox's sector-and-pin counter cascade. Calculate ideal positional display, carry counts and wheel step from event count, rollover base and wheel count.
Engine Counter diagram
Engine Counter: Ratchet Animation and Average Shaft-Speed Calculator
Explore a mechanical engine counter and calculate average shaft rpm from timed counts and counts per revolution. Includes a ratchet and register animation.
Two-toothed Pinion diagram
Two-toothed Pinion: Ideal Intermittent Step Calculator
Explore an incomplete pinion and calculate ideal advance from active and driven tooth counts. The engagement slider changes illustrative timing only.
Geneva Drive diagram
Geneva Drive: External Indexing Geometry and Dwell Formula | FIRGELLI
Understand a standard external Geneva drive, calculate step angle and dwell time, and compare four-, six- and eight-slot timing with worked examples.