Winch Mechanism Explained: Diagram, Parts, Gear Reduction and Line Pull Calculator

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A winch turns hand-crank torque into rope tension at its drum. Compare ideal line pull from hand force, crank radius, gear ratio and drum radius. A separate holding-force reference is 1.25 times that result; it is an assumed comparison, not a brake rating.

Winch Interactive Calculator

Enter hand force, ideal gear ratio, crank radius and drum radius. Results assume lossless torque transfer and a single effective drum radius; they are not rated lifting capacities.

0°

Ideal torque-radius ratio
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Ideal line pull
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Ideal line pull
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Fixed 1.25x line-pull reference
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Equation Used

MA=G rc/rd; line pull=Fhand MA; newtons=kgf times 9.80665; brake reference=1.25 line pull.
The 1.25 factor is a declared calculator reference, not a code-required brake factor. Rope buildup and efficiency are omitted.
  • Hand force is tangential at the entered crank radius.
  • Gear ratio is an ideal torque multiplier.
  • Drum radius is one fixed effective radius.
  • One kilogram-force equals 9.80665 N.
  • Efficiency, rope layers, dynamics, structure, hardware ratings and safety are omitted.
Same mechanism and inputs as the interactive calculator.

Ideal Winch Torque comparison

The NASA Glenn torque reference supports force times moment arm. Gear efficiency and hardware capacity remain outside this screen.

What This Calculator Represents

A lossless crank, gear and drum torque conversion.

Torque and Line Pull

MA=Grc/rd
L=Fhand MA
LN=9.80665L
B=1.25L

Worked Scenario

At 10 kgf, G=5, rc=250 mm and rd=50 mm, ideal advantage is 25 and line pull is 250 kgf or about 2,452 N; the fixed brake reference is 312.5 kgf.

Assumptions and Limits

No efficiency, rope buildup, rated capacity, structure, braking dynamics or lift approval is included.

Frequently Asked Questions

Is line pull rated capacity?

No.

Are losses included?

No.

Does drum radius change with rope layers?

In reality yes; this model holds it fixed.

Is 1.25 a universal brake factor?

No.

Are anchors and rope checked?

No.

Can this approve a lift?

No.

References

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