Sector Gears (uniform/variable Rotary) Mechanism Explained: How It Works, Parts, Formula & Uses

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This calculator defines a selected sector input sweep and an output-to-input angular ratio. It constructs externally tangent pitch circles with fixed centers and reports the corresponding opposite-direction pinion sweep.

Sector Gear Pitch-Circle Kinematics

Explore exact fixed-center pitch-circle motion for a finite sector and pinion.

0°

Pinion Sweep Magnitude
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Blank Sector Arc
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Sector / Pinion Radius
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Toothed Circle Share
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Equation Used

k=|θp/θs|=Rs/Rp; θp=−kθs; output sweep=kΘ.
Ideal pitch-circle kinematics only; tooth form, contact ratio, interference, backlash, strength and manufacturing are excluded.
  • The pitch circles are externally tangent with fixed centers.
  • Ideal no-slip rolling holds at the pitch point.
  • The selected toothed arc covers the entire input sweep.
  • Tooth geometry, backlash, interference, loads and strength are excluded.

The selected ratio is output-angle magnitude divided by input-angle magnitude.

Fixed-center pitch-circle reference

The sector and pinion pitch circles remain externally tangent at one fixed pitch point. With no slip at that reference point, Rsθs + Rpθp = 0.

The finite toothed arc rotates with the sector and contains the pitch point over the selected input sweep.

What the calculator determines

Select sector sweep Θ and magnitude ratio k = |θp/θs| = Rs/Rp. The calculator reports opposite-direction pinion sweep kΘ, blank sector arc 360°−Θ, pitch-radius ratio and toothed-circle share.

KHK's technical reference defines pitch cylinders tangent at the pitch point and relates angular velocity ratio to the reciprocal tooth-count ratio.

Ideal rolling kinematics

At the selected pitch circles, Rsθs + Rpθp = 0. Therefore θp = −(Rs/Rp)θs = −kθs. Output sweep magnitude is kΘ.

Selected-input arithmetic

For a 90° sector sweep and k = 1.5, the pinion sweeps 135° in the opposite direction. The blank sector arc is 270°, and 25% of the full sector pitch circle is designated as toothed.

Model boundary

This is ideal pitch-circle kinematics, not a tooth design. Module or diametral pitch, integer tooth counts, pressure angle, involute profile, backlash, contact ratio, interference, strength, lubrication and manufacturing tolerances are not calculated.

Questions

What does the ratio mean?

It is output angular magnitude divided by input angular magnitude, equal to sector pitch radius divided by pinion pitch radius.

Why does the pinion reverse?

External pitch circles have opposite angular directions at their shared tangent point.

Is the blank arc engaged?

No.

Can this specify teeth?

No.

References & Further Reading

Building or designing a mechanism like this?

Explore the precision-engineered motion control hardware used by mechanical engineers, makers, and product designers.

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