Clevis Pin Shear and Bearing Stress Calculator

Posted by Robbie Dickson on

Clevis Pin Shear and Bearing Stress Calculator

Estimate pin shear area, average pin shear stress, and projected bearing stress from actuator load, pin diameter, plate thickness, and number of shear planes. The result is a preliminary engineering estimate, not a product rating or safety approval.

Calculate the documented engineering estimate

Enter the measured or assumed inputs in one unit system. The calculator converts to SI internally, evaluates the stated model, and displays the result in the selected unit system.

N
Enter actuator load through pin for the modeled condition.
mm
Enter pin diameter for the modeled condition.
mm
Enter bearing plate thickness for the modeled condition.
1
Enter number of shear planes for the modeled condition.
Total pin shear area --
Average pin shear stress --
Projected bearing stress --
Enter values inside the documented model domain.

Engineering visualizer

Clevis Pin Shear and Bearing Stress Calculator visualizer Schematic, not to scale. The drawing updates from the production calculation engine and labels the main outputs.

Schematic, not to scale. The drawing updates from the production calculation engine and labels the main outputs.

Calculator by FIRGELLI Automations.

Embed this calculator

The responsive iframe opens the calculator-only view without Shopify navigation or footer. FIRGELLI attribution, the visualizer, and calculation-error reporting remain available.

What This Calculator Calculates

What does clevis pin shear and bearing stress mean? This quantity describes one specific part of the actuator design problem. It should be read as a model output, not as a complete product selection rule.

How To Interpret The Results

How should I interpret the clevis pin shear and bearing stress result? A larger result means the checked effect is becoming more important and should be compared with product data, mounting limits, or the next design check. A smaller result does not prove the whole system is safe.

When Not To Use This Calculator

When should I not use the clevis pin shear and bearing stress model? Do not use this model when the inputs are unknown, the mechanism is outside the stated boundary, or the decision depends on manufacturer ratings, fatigue, shock, compliance, or regulated safety approval.

Engineering model and calculation details

Estimate pin shear area, average pin shear stress, and projected bearing stress from actuator load, pin diameter, plate thickness, and number of shear planes.

The page separates the calculator result from product selection. It explains the inputs, limitations, interpretation, and next design checks so the result is not mistaken for a complete actuator rating.

Governing equations

Quantity Equation Model meaning
Total pin shear area A_s = n pi d^2/4 Calculates total pin shear area for the stated simplified model.
Average pin shear stress tau = F/A_s Calculates average pin shear stress for the stated simplified model.
Projected bearing stress sigma_b = F/(d t) Calculates projected bearing stress for the stated simplified model.

Variables and canonical units

Symbol Variable SI unit Domain
actuator_load Actuator load through pin N finite engineering value in the documented model domain
pin_diameter Pin diameter m finite engineering value in the documented model domain
plate_thickness Bearing plate thickness m finite engineering value in the documented model domain
shear_planes Number of shear planes 1 finite engineering value in the documented model domain
pin_shear_area Total pin shear area m2 finite result from valid inputs
average_shear_stress Average pin shear stress Pa finite result from valid inputs
bearing_stress Projected bearing stress Pa finite result from valid inputs

Assumptions and boundary conditions

  • Inputs represent one consistent operating condition.
  • The model uses the simplified boundary stated on the page.
  • The model begins and ends at the user-defined actuator or mechanism boundary.

Limitations and omitted checks

  • The result depends on user-entered values and simplified boundary conditions.
  • The model does not replace FIRGELLI product data, installation review, endurance testing, or a qualified engineering review.
  • Shock, fatigue, misalignment, mounting strength, and controller behavior may govern before the calculated value.

Worked example using the default inputs

The default inputs show the substitution path and provide a known-answer check for the displayed outputs.

Stage Substitution or result
Total pin shear area A_s = n pi d^2/4
Average pin shear stress tau = F/A_s
Projected bearing stress sigma_b = F/(d t)

Interpretation: Use the result to decide whether the design needs a deeper product, mounting, electrical, thermal, or motion-control check.

What this model evaluates

Mode or effect Status Disclosure
calculated quantity evaluated The named output is evaluated for the stated model.
manufacturer rating not evaluated The result is not a manufacturer product rating.
installation detail not evaluated Mounting, alignment, shock, fatigue, and environment require separate review.

Common mistakes

  • Treating a simplified estimate as a manufacturer rating.
  • Mixing units or entering values measured at a different operating point.
  • Ignoring mounting, alignment, shock, duty cycle, or controller limitations.
  • Failing to compare the result with the next logical FIRGELLI design check.

Engineering references

  1. National Institute of Standards and Technology. NIST Guide to the SI. National Institute of Standards and Technology, Accessed 2026. Supports: SI unit definitions and unit-consistent engineering calculation display.. Accessed 2026-07-28. Source.
  2. Barry N. Taylor and Chris E. Kuyatt. Guidelines for Evaluating and Expressing the Uncertainty of NIST Measurement Results. National Institute of Standards and Technology, NIST Technical Note 1297. Supports: Root-sum-square treatment of independent standard uncertainty components.. Accessed 2026-07-28. Source.

Author, validation, and review status

Author: Robbie Dickson

Author profile: Robbie Dickson prepares FIRGELLI actuator education and calculator content for product users and engineering teams.

Engineering model type: Clevis pin shear and projected bearing stress estimate

Validation: The production JavaScript engine is compared with a separately written Python oracle across known-answer, SI/imperial-equivalent, boundary, invalid-input, and randomized cases.

Questions about this calculator or found an error? Message our engineering team.

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