Elevating Your Camper Roof: A Case Study in Precision with FIRGELLI Linear Actuators and FCB-1 Controller
Building the perfect truck camper is an exciting challenge, blending both engineering and creativity. One crucial aspect of such a project is ensuring that the roof—often a pop-up or lifting mechanism—operates smoothly and reliably. In a recent video by Jay, a passionate DIY camper builder, we get an in-depth look at how he has achieved this with the help of FIRGELLI linear actuators and the innovative FIRGELLI FCB-1 controller.
The Challenge: Lifting a Heavy Roof with Precision
When it comes to truck campers, particularly those with a pop-up roof, ensuring that the roof lifts evenly is critical. Uneven lifting can cause strain on the actuators and potentially damage the roof or the lifting mechanism. The challenge is compounded when the roof has uneven load distribution—perhaps due to mounted solar panels, vents, or other accessories.
Jay’s solution involved using four FIRGELLI 50 cal linear actuators to lift his camper's roof. He strategically placed two actuators at the back and two inside the camper. The key to their success lies in synchronization, ensuring that all four actuators lift the roof evenly, regardless of the varying loads on each actuator.
Below you can see how the 2 external Actuators were attached to the outside of the van. The brackets used here are the MB50 Brackets.
This image below shows the moving end of the same Actuator that attached to the roof of the Campervan roof,attached using the MB50U brackets.
The Solution: FIRGELLI FCB-1 Controller
To achieve perfect synchronization, Jay used the FIRGELLI FCB-1 Actuator controller. This controller is designed to manage multiple actuators, ensuring they operate in unison. The FCB-1 is particularly crucial for a project like Jay's because it includes a battery backup for the settings. This feature is essential for maintaining the actuator positions, even when the system is powered down.
Without the FCB-1’s synchronization capabilities, each actuator could potentially operate at different speeds or stop at slightly different positions, leading to an uneven lift. The FCB-1 eliminates this risk by continuously monitoring and adjusting the actuators, ensuring that they move together harmoniously.
Installation and Operation
In the video, Jay provides a detailed walkthrough of his installation process. The actuators are housed within accessible cabinets inside the camper, and the FCB-1 controller is wired to a simple switch. This setup allows Jay to raise and lower the roof effortlessly, either from inside the camper or by reaching in through the door.
One of the standout features Jay highlights is the ease of access to the actuators and the controller. For example, the actuators can be serviced by simply opening the exterior doors and removing the bolts, while the FCB-1 controller is tucked away but still reachable for adjustments.
Jay's system has been in use for nearly a year, and he reports that it has performed flawlessly. The combination of FIRGELLI’s high-quality actuators and the FCB-1 controller has ensured that his camper roof lifts smoothly and evenly every time, no matter the load.
Conclusion: Why Synchronization Matters
For anyone considering a truck camper build, particularly one involving a pop-up roof, the importance of synchronized lifting cannot be overstated. The FIRGELLI FCB-1 controller, paired with FIRGELLI linear actuators, provides a reliable and efficient solution to this challenge.
Jay’s project is a testament to how these components can work together to create a seamless and robust lifting system. Whether you’re a DIY enthusiast or a professional builder, FIRGELLI’s products offer the precision and reliability needed to take your project to the next level.
By following Jay's example, you can ensure that your camper roof lifts evenly and smoothly, giving you peace of mind and enhancing your overall camping experience.
For more details on FIRGELLI linear actuators and the FCB-1 controller, check out the video where Jay walks through his entire setup, providing tips and insights from his personal experience. Whether you're just starting your build or looking to upgrade your current system, these components could be the key to achieving the perfect lift for your camper.
